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Automated Visual Inspection Device "Surf-In"

An all-in-one model of an appearance inspection device that integrates lighting equipment, imaging equipment, conveying mechanisms, and processing devices!

Equipped with our original appearance inspection method, the Slit Shift Min-Max method, it detects minute defects on the surfaces of glossy or mirror-like products that conventional methods could not identify by shifting the light from slits with contrasting brightness at a constant cycle. A multi-joint robot grips the workpiece to be inspected and positions it optimally for inspection, allowing for inspection of each surface and instant determination of OK/NG status. The multi-joint robot can also switch gripping methods according to the shape of the workpiece, enabling users to set up teaching and detection processes tailored to various workpiece shapes, accommodating a wide variety of workpieces. Inspection of workpieces with curved shapes is also possible by illuminating slit patterns from large LCD light sources positioned on both sides.

Related Link - https://www.x3pro.co.jp/

basic information

1. Basic Information - Achieves optimal inspection corresponding to the surface condition of the target workpiece. - Capable of detecting defects without being affected by orange peel on painted surfaces. - Detected defects: bumps, scratches, peeling, stains, scale, distortion. - Detection performance: minimum defect size = Φ 0.1mm, inspection speed 0.3sec/1 shot. - Inspectable size: maximum 300(W) mm × 300(H) mm × 200(D) mm. 2. Equipment Specifications - External dimensions: 1500(W) × 1000(D) × 1960(H) mm. - Equipment weight: approximately 450kg. - Power supply voltage: AC200V single phase / AC100V. - Operating environment: room temperature (10–35℃) / normal humidity (no condensation).

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Applications/Examples of results

■ Expected Scenes for Implementation - Automatic appearance inspection device for automotive door mirror covers - Automatic appearance inspection device for automotive shark fin covers - Automatic appearance inspection device for automotive chrome emblems - Automatic appearance inspection for faucet exterior parts (faucet spouts, faucet levers) - Automatic appearance inspection for smartphone housings and touch panels And more… Please feel free to contact us.

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Automatic Visual Inspection Device "Surf-In"

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