Safe Equipment Management with Nearline-PM for Chemical Plants
Visualize vibrations and improve the safety of chemical plants. Easy installation without wiring.
In the chemical plant industry, the safe operation of equipment is the top priority. In particular, abnormalities in moving parts pose a risk of leading to serious accidents. To detect equipment anomalies early and prevent accidents before they occur, a continuous monitoring system is essential. Nearline-PM supports safe operations by early detection of plant equipment anomalies through vibration diagnosis using wireless vibration sensors. 【Usage Scenarios】 - Monitoring of critical equipment such as reactors, pumps, and compressors - Detection of anomalies in equipment handling hazardous materials - Centralized management of vibration data for the entire plant 【Benefits of Implementation】 - Prevention of sudden equipment failures - Establishment of a safe operational system - Reduction of accident risks and avoidance of losses due to operational downtime
basic information
【Features】 - Battery-operated wireless sensor, no wiring required - Automatic measurement once a day, enabling operation close to continuous monitoring (measurement frequency can be set as desired) - Can be retrofitted, ideal for small-scale starts - High-frequency response (17kHz) to detect initial abnormalities in bearings - Compact sensor with a long battery life of approximately 5 years - Easy operation and diagnostics through a dedicated app - Technical support from our "Certified Vibration Diagnosis Experts*" *ISO 18436-2 compliant Machinery Condition Monitoring Diagnostic Technicians (Vibration) 【Our Strengths】 Asahi Kasei Engineering Corporation provides integrated engineering from design and construction to maintenance. We have a track record in the development of diagnostic equipment utilizing digital technology and in design, procurement, and construction (EPC) with a focus on maintenance.
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Model number/Brand name
Wireless Network Vibration Sensor System "Nearline-PM" [Enables proactive measures before failures by predicting equipment anomalies]
Applications/Examples of results
【Implementation Results】 We have been implemented in over 300 facilities cumulatively, including those in the chemical, power, automotive, steel, semiconductor, paper, food, shipbuilding, and maritime industries. 【Challenges and Background Before Implementation】 Customers facing challenges such as sudden unexpected failures of rotating equipment (motors, pumps, fans, etc.) that support the field have implemented our solution, which can lead to manufacturing line stoppages and infrastructure service interruptions. ■ Difficult to predict unexpected failures ■ Dependence on specific personnel for maintenance work ■ Increase in inspection workload ■ Difficulty in introducing wired sensors (installation, cost) ■ Significant impact from sudden equipment stoppages 【Implementation Effects】 ■ Predicting unexpected equipment failures has become possible through trend monitoring ■ Standardization of normal/abnormal equipment judgment has been achieved through quantitative management using vibration data ■ The automatic measurement system has reduced inspection workload, contributing to increased productivity ■ The small, wireless sensors allowed for a small-scale start in installation ■ Measurement in high-frequency bands has enabled the detection of initial abnormalities in bearings, allowing for planned maintenance responses *For more details, please download the PDF document or feel free to contact us.
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Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.


















