Improving yield with induction heating (IH)
We solve various challenges in the heat treatment process with high-frequency induction heating.
Induction heating (IH) is a non-contact heating method that directly generates heat without using flames to heat conductive materials such as metals and carbon. **Benefits of Induction Heating** - **Improvement of Cycle Time/Takt Time** The output of induction heating is consumed directly on the workpiece as self-generated heat, allowing for rapid temperature rise. - **Improvement of Yield and Ensuring Reproducibility** Due to electrical control of the heating, the reproducibility of the heating process is enhanced. With high responsiveness, fine temperature control is also possible, making it useful even for heating processes that require precise temperatures, such as aluminum brazing. - **Improvement of Workpiece Quality** The shape of the heating coil allows for control over the heating area. Additionally, rapid heating reduces heat conduction to areas that do not require heating, which is expected to improve quality. - **SDGs/Decarbonization** By directly transmitting energy to the object being heated, thermal losses are minimized. Efficiency can reach up to 90-95%, significantly reducing energy consumption and carbon emissions in the manufacturing process.
basic information
We have a product lineup with various operating frequency ranges in the output range of 2 to 500 kW, and we will select the equipment according to the heating conditions. To assist in your consideration for introduction, we offer free heating tests for the first time. It is possible to send only the workpiece or to conduct tests with your presence. Based on the information regarding the material and dimensions of the workpiece you wish to heat, as well as the target temperature and time, we will select the appropriate testing machine (output and frequency range) and test coil suitable for the heating conditions. *Depending on the shape of the workpiece and heating conditions, a simple output estimation or simulation may also be possible.
Price range
Delivery Time
Applications/Examples of results
Industrial applications: - Soldering, brazing - Hardening, annealing, tempering - Shrink fitting - Riveting - Hot forming - Material testing - Melting and floating melting of metals - Joining metals to resin materials, metal press fitting - Getter treatment - Paint drying - Hyperthermia
