Measurement of Compressed Air Purity for Pharmaceutical Manufacturing
To ensure sterility in pharmaceutical manufacturing, measure the cleanliness of compressed air.
In the pharmaceutical industry, maintaining sterility in the manufacturing environment is crucial to ensure product quality and safety. In particular, compressed air can come into direct contact with products, and contamination can lead to a deterioration in product quality and health risks for patients. Our company measures contaminants such as dust, moisture, oil, and microorganisms in compressed air based on standards like JIS B 8392, supporting the assurance of sterility. By understanding the cleanliness of compressed air, we reduce the risk of contamination in products and contribute to improved quality control. 【Usage Scenarios】 - Pharmaceutical manufacturing lines - Use of compressed air in clean rooms - Air injection into products using air guns, etc. 【Benefits of Implementation】 - Preservation of product quality - Increased reliability of manufacturing processes - Compliance with regulations
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【Features】 - Measurement in accordance with JIS B 8392-1:2012 (ISO 8573-1:2010) - Measurement of a wide range of contaminants including particles, moisture, oil, and microorganisms - Support for origin investigations to identify the causes of contamination - Improvement proposals based on measurement results - Continuous quality management through regular measurements 【Our Strengths】 - Over 20 years of experience and extensive know-how - High reliability as a third-party organization - Accurate analysis and evaluation by experts - Flexible response tailored to customer needs - Specific advice based on analysis results
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Applications/Examples of results
- Measured "liquid oil and oil mist" in the compressed air flowing through the compressed air expansion line at a pharmaceutical manufacturer's factory. Verified that the oil cleanliness grade is "1." - Measured "particles," "moisture," and "total oil concentration" in the air discharged from air guns in a supplier's factory that supplies parts to a semiconductor manufacturer. Demonstrated that the cleanliness grade of the discharged air's particles and oil is "0." - Conducted microbiological testing on the compressed air used in a beverage manufacturer's production facility. Reported that no bacteria are present in the compressed air (CFU/m³ < 1).
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The Analysis Center Co., Ltd. continues to provide highly neutral and fair "test reports" through its business of "chemical analysis" as a third-party chemical analysis organization, offering "safety and peace of mind" to your living environment. In the field of environmental assessment, we have contributed to various industries as an "environmental measurement certification organization," in the field of material evaluation as an "ISO/IEC 17025 accredited testing laboratory," and in the field of forensic science as a "private forensic research institute," albeit with limited capacity. We are a team of experts dedicated to solving all your chemical-related issues (troubleshooting). Please feel free to consult us when needed.