Case Study: Kaneka Utilizes Dynamic Simulation to Improve Productivity Without Additional Capital Investment

アスペンテックジャパン/AspenTech

Due to the increasing market demand for functional resins, the demand for high-value-added products from Kaneka Corporation has significantly increased. To respond to the rising demand, Kaneka needed to rapidly expand production. 【Value Created by Adopting Aspentech Products】 • Improved productivity of existing facilities by 2% without additional capital investment • Minimized the number of prototypes using commercial plants • Reduced engineering time by 3 months For more details, please refer to the related catalog.

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Aspen Plus process simulation software
Achieving engineering streamlining through improved simulations! Software for the chemical industry.

【Examples of Applicable Unit Operations】 - Physical property calculations, solid solubility - Continuous/batch distillation, solvent replacement - Absorption towers, scrubbers *Rate-based - Continuous/batch reactions - Polymerization reactions (free radical, emulsion, suspension, sequential polymerization) - Solid operations (crystallization, drying, pneumatic transport, cyclone) - Gas adsorption (PSA/TSA, etc.) *Aspen Adsorption - Liquid adsorption (chromatography) *Aspen Chromatography - Custom models (membrane separation, fuel cells, etc.) *Aspen Custom Modeler - Batch processes - Safety analysis (safety valves, startup/shutdown, etc.) *Aspen Plus Dynamics - Pressure calculations (piping, pumps, compressors, valves) - Heat exchangers (shell & tube, plate, double pipe, etc.) *Aspen Exchanger Design & Rating - Pinch analysis *Aspen Energy Analyzer - Cost estimation *Aspen Process Economic Analyzer - Digital twin *Aspen Online - Machine learning models *Aspen Hybrid Models

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Kaneka utilizes dynamic simulation to improve productivity without additional capital investment.

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