[Case Study] Reduction of Concentrate Consumption with Automatic Lubrication System
Introducing an automatic oil supply system that contributes to the reduction of raw liquid consumption! Here are some examples.
We will introduce a case of cost reduction through the implementation of an automatic oil supply system, including a cost calculation based on the expected amount of moisture evaporation when produced at the necessary concentration. This system can reduce the use of concentrated solution by 40% due to the lack of variation in concentration, leading to a decrease in the consumption of concentrated solution. As a result, cost savings of 1,436,160 yen over one year and 7,180,800 yen over five years can be achieved. (Please refer to the cost calculation below.) *For more details, please feel free to contact us. *In the PDF materials, we introduce the coolant automatic dilution supply device "FAM20A."
basic information
【Cost Calculation Example】 <Cost calculation for adding 40L daily at a 5% concentration for 20 machines> *Environment: Coolant tank for machine tools, 200L ■Addition of crude oil (2L of concentrate is needed per machine) - 20 machines: 2×20=40 (L) - One month: 40×22=880 (L) *Since the coolant concentration in the tank actually becomes 7-9% due to evaporation, the manufacturing concentration is set at 2.5-3% to maintain a 5% concentration. This results in 880 (L) × 0.6 = 528 (L), meaning 880 (L) - 528 (L) = 352 (L) ... Monthly reduction amount ■Reduction Amount - One month: 352 (L) × 340 (price per 1L) = 119,680 yen - One year: 119,680 yen/month × 12 = 1,436,160 yen *For more details, please feel free to contact us. *In the PDF document, we introduce the automatic dilution supply device for coolant, "FAM20A."
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*For more details, please feel free to contact us. *In the PDF materials, we introduce the coolant liquid automatic dilution supply device "FAM20A."