Maximize productivity in mold manufacturing with automated scheduling using a high-performance scheduler!
Contributing to on-time delivery and maximizing productivity through high-performance, high-precision automatic scheduling! Mold manufacturing specialized "Dr. Process Navi" Enterprise.
The "Dr. Process Navi" series is a process management/cost management system specialized for make-to-order production. It focuses on single-item and small-batch production within make-to-order manufacturing, such as mold manufacturing, prototyping, equipment manufacturing, and dedicated equipment manufacturing. The "Dr. Process Navi" series offers three editions tailored to the management level of companies, and all editions come standard with a master schedule Gantt chart, system integration features, and individual cost management functions. Dr. Process Navi Enterprise takes resource constraints into account to the utmost extent, contributing to on-time delivery and maximizing operational rates. It addresses the following challenges: - There is a need for a system that fits make-to-order production, particularly single-item and small-batch production. - We want to achieve information sharing and standardization through the systematization of process design tasks using tools like Excel. - There is a need for the automatic creation of detailed scheduling plans that consider various conditions, not just the allocation of people and machines. - We want to create a manufacturing environment that is resilient to changes in delivery dates, rush orders, and design changes. - We want to manage individual costs in real-time during processing and predict the final costs while processing.
basic information
Features - Consistency through part diagrams: Linking upstream and downstream processes to instantly predict how delays in one area affect overall milestones. - Automated scheduling: The system suggests the most efficient work order based on planned man-hours while considering the load on individual resources. - Comprehensive cost aggregation: Achieving budget vs. actual management based on planned man-hours, providing forecasts of final costs in addition to currently incurred costs. Benefits of Implementation 1. Realizing internal reform through the visualization of load and progress status. - Optimization of schedule planning and rapid response to delivery dates. - Early formulation of schedule plans and clarification of individual work schedules. - Early detection of bottleneck processes and appropriate decisions on in-house vs. outsourcing. - Faster response to delivery dates and prevention of lost sales opportunities. - Improved accuracy and speed of process design. 2. Improvement of daily operations in the processing site. - Elimination of routine progress checks. - Reduction of progress inquiries from sales. - Elimination of the creation and revision of work schedules. 3. Supporting early detection of issues through thorough individual profitability management. - Real-time understanding of costs at each stage from cost estimation to process design, manufacturing, and completion. - In-depth checks of individual costs from various perspectives such as by part, process, and supplier. - Supporting the securing of appropriate profits at the project level.
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Applications/Examples of results
For the manufacturing industry focused on individual order production, particularly in areas such as mold manufacturing, prototyping, equipment manufacturing, and dedicated equipment manufacturing for small-batch production.
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CIM Research Institute is expanding its business focused on the Dr. Process Family, centered around the top-share process management system "Dr. Process PRO" for the mold manufacturing industry, in Japan, China, and Southeast Asia. We provide a one-stop solution for sales, development, and support.