Hairpin-type stator manufacturing line for electric vehicles (EV)
Gearing Co. proposes a production line for stator manufacturing, from the production of pins for EV stator components to the powder coating process.
Görling Company proposes a production line for stator manufacturing, from the production of pins for EV stator components to the powder coating process. We can provide flexible solutions tailored to customer needs, not only as a complete turnkey line but also by offering equipment for each process and producing prototypes.
basic information
- Pin Production and Assembly Process The production of pins involves wire rewinding correction, coating removal, cutting, hairpin bending, and transportation using WAFIOS equipment. In the subsequent assembly process, insulation paper and pin windings are inserted and assembled into the stator core. The insertion/assembly method can be adjusted according to customer requirements. - Pin Expansion and Bending Process The expansion process and the subsequent bending process can be performed using a single piece of equipment. - Welding Process To achieve excellent welding, we focus on positioning and clamping techniques. Additionally, we can add specifications for pin cutting before welding to eliminate height discrepancies. - Impregnation Process This includes preheating, spraying, gelation, and curing in an oven. Uniform temperature supply through induction heating allows for homogeneous impregnation. - Powder Coating The welding parts of the pins are coated for insulation.
Price range
Delivery Time
Applications/Examples of results
Proposal for the production line of motor stators, including the provision of equipment for each process and the production of prototypes, etc. Pin production / Assembly / Pin expansion / Pin bending / Welding / Infiltration / Powder coating
