Explosion-proof specifications - Illustration of a smart factory case study (explosion-proof version)
Smart Factory Case Study Proposed by Cosmo Giken (Explosion-Proof Version)
Visible Factory: The status of each factory can be seen at the headquarters. Connected Factory: The status of related factories can be seen. Unstoppable Factory: Preventing breakdowns and stoppages through appropriate equipment maintenance. Cosmo Technology Institute: Monitoring the situation on the Cosmo Technology Institute's monitor (utilizing AI, IoT, and big data).
basic information
In industries that handle hazardous materials and heavy objects, there is a growing demand for explosion-proof and heat-resistant robotic systems due to the prevalence of explosive atmospheres and high-risk environments. However, the reality is that there are very few robot system integrators capable of addressing these needs. At Cosmo Giken, we can build automation systems in areas where human access is restricted through explosion-proof robots compliant with Class 1 hazardous locations (Zone 1), heat-resistant robots capable of withstanding temperatures up to 1250 degrees, and corrosion-resistant structures for environments with toxic gas emissions, as well as remote site support systems. Additionally, we can achieve "smart factory" integration by collaborating with critical components such as the customer's upper-level CPU.
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Applications/Examples of results
Track Record of Delivering Explosion-Proof Robot Equipment Clients include major industry players such as JAXA (Japan Aerospace Exploration Agency), Japan Nuclear Fuel Limited (Rokkasho Village, Aomori Prefecture), Toa Gosei (Yokohama Plant), Denka (Omuta Plant), Kawasaki Heavy Industries (Nagoya No. 2 Plant), Okuma (Head Office Plant, Kani Plant), Mitsubishi Heavy Industries (Nagoya Guided Propulsion Systems Works, Kobe Shipyard, Takasago Plant), LIXIL (Ibaraki Plant), JFE Steel (Chita Works), and Nippon Steel (Steelworks). The projects undertaken here involve the construction of high-difficulty equipment and systems that are often avoided by other companies due to their "hazardous materials, heavy objects, high temperatures, and explosion-proof specifications." For example, handling heavy products weighing up to 700 kg with robots or managing high-temperature products at around 1250 degrees is made possible at Cosmo Giken. Additionally, a complex image processing system that combines 2D and 3D cameras has also been developed.
Detailed information
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"Started development of Japan's first 'hazardous materials, heavy objects, high temperature, explosion-proof' robot system" ~ "Various types of factory automation that were previously impossible are now achievable" ~
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Development Background Customers We Supply Case Study Example 1 Case Study Example 2 About Cosmo Giken [Company Overview]
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Our company is a FA engineering firm focused on automation through robotics. We are a group of professional engineers responsible for production technology engineering, mechanical design (from basic design to detailed design), electrical control, assembly, and on-site installation and adjustment. By covering all total technologies related to FA in-house, we guarantee excellent engineering proposals and after-sales service.