Factory Visualization: Instant Detection of Abnormal Stops with Cameras - Operation Monitoring Omega Eye
Old equipment is also okay! Monitor the lamps with a camera to quickly detect abnormal stops.
Omega Eye is an IoT solution that monitors lamps and meters installed in factory equipment using external cameras, allowing real-time understanding of operational status and abnormal stoppages. It fundamentally requires no wiring or modifications to equipment, making it possible to implement even on older machines and equipment that are not compatible with PLCs. The camera automatically distinguishes the on/off status of lamps and the condition of analog and digital meters, acquiring and storing operational data. The acquired data can also be checked on a web-based "information board," which is a separate solution, aiding in the early detection of abnormalities, visualization of downtime, and analysis of trouble causes. Especially in production environments where prompt responses to unexpected stoppages or abnormalities are required, Omega Eye reduces the burden of human patrols while ensuring thorough operational monitoring without oversight. <Features of Omega Eye> - No distinction between old and new! Capable of monitoring the operation of equipment and machines. - In addition to lamps and meters, text can also be digitized. - As it uses external cameras, there is no need for modifications to internal wiring of the equipment. Implementation is simple; just shoot the operational lamps of existing equipment. It has minimal impact on the site and is ideal for first-time IoT implementations. A trial version is also available. For more details, please download the materials from the PDF download link.
basic information
- Camera shooting interval: Minimum of 1 second - Recognition targets: Lamp lighting / 7-segment display / Analog and linear meters / Text (numbers and letters), up to 20 items - Output format: CSV (automatic saving and integration) - Notification function: Email and SNS notifications (with images) - Viewing function: CSV download - PC requirements: Windows 10/11, Core i3 or higher, 8GB memory, FHD display - Settings: Easy specification with a mouse, automatic correction with markers * Integration with core systems and information board display is also possible (optional)
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Applications/Examples of results
【Usage Examples】 ■Immediate detection of abnormal stops through lamp monitoring of equipment ■Monitoring operational status as an alternative to patrol inspections ■Data acquisition for visualization and analysis of production losses and downtime ■Retrofit monitoring for older machines that are difficult to IoT-enable 【Implementation Examples】 ■Company A: Implemented on one piece of equipment, semi-automated temperature measurement, effectively reducing Excel data entry tasks to zero ■Company B: Implemented on ten pieces of equipment, displaying operational status in a Gantt chart via an information bulletin system ■Company C: Implemented on twenty pieces of equipment, significantly reducing patrol inspection time ΩEye is a solution that enhances safety, productivity, and trouble response capabilities while minimizing capital investment.
