[D5400 Glass Cloth Processing Example] Frame Shape Gasket
Examples of gasket processing that excels in thermal insulation and can withstand high temperatures up to 400°C, designed for exhaust and incineration furnaces to prevent seizing!
We would like to introduce a case where a frame-shaped gasket was produced from graphite-treated glass cloth "D5400" with a thickness of 3.2mm, based on the customer's drawing. The size is 300mm × 350mm with a width of 45mm, and the processing involved drilling 14 bolt holes with a diameter of 15mm. Using our water jet cutting machine, we achieved high precision cutting directly from CAD data. The glass cloth has been rubber-coated and further treated with graphite on the surface to prevent burning onto the flange, resulting in a non-asbestos heat-resistant gasket. It has excellent thermal insulation properties and can withstand high temperatures up to 400°C. 【Case Summary】 ■ Material: D5400 Glass Cloth Gasket ■ Product: Frame-shaped Gasket ■ Dimensions: 300mm × 350mm, 45mm width ■ Processing Details: Drilling 14 bolt holes with a diameter of 15mm ■ Processing Method: - High precision cutting using a water jet cutting machine directly from CAD data *For more details, please download the PDF or feel free to contact us.
basic information
【Features of Water Jet Cutting】 ■ No need for molds, low cost, and short delivery time ■ Direct processing from drawings ■ High-quality cutting with no thermal impact ■ Easy repeat orders with data storage *For more details, please download the PDF or feel free to contact us.
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Applications/Examples of results
【Application】 ■ Suitable for high-temperature duct flanges and manhole gaskets in incinerators, dryers, exhaust gas treatment devices, blowers, etc. *For more details, please download the PDF or feel free to contact us.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'