V6500 Joint Sheet Processing Example of R-Type Irregular Gasket
No. 6500 Joint Sheet R-Type Irregular Gasket Processing Example | Curved Shape Support by Water Jet Processing
Overview of Processing Example Product Name: R-shaped Irregular Gasket Dimensions: 479 × 753 (Reference) Material: No.6500 0.8t This case involves the production of a gasket with an irregular outer shape that includes an R shape and a multi-hole configuration, made from No.6500 joint sheet using water jet processing. For this project, which required precision in the outer shape including curved sections and accuracy in hole positioning, stable shape reproduction was achieved through data processing.
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Processing Case Overview Product Name: R-shaped Special Gasket Dimensions: 479 × 753 (Reference) Material: No.6500 0.8t This case involves the production of a gasket with a special shape that includes an R-shaped contour and multiple holes, made from No.6500 joint sheet using water jet processing. For projects requiring precision in contour accuracy and hole positioning, stable shape reproduction was achieved through data processing. Product Features No.6500 is a general-purpose joint sheet primarily composed of non-asbestos fibers and heat- and oil-resistant rubber (NBR). It offers excellent economic efficiency and is compatible with a wide range of fluids, including water, oil, and air. It is commonly used for sealing in piping and equipment across various industries and complies with JIS standards for water supply; however, caution is required for conditions exceeding 100°C. Processing Method Water jet cutting is a water pressure cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances achieved through traditional manual processing are significantly improved, resulting in stable processing accuracy. The taper on the cut surface from press processing can also be improved with water jet processing.
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Frequently Asked Questions (Q&A) Q1. Can you handle processing of R-shaped irregular shapes? A. We can accommodate irregular processing, including curved shapes, based on drawing data. Q2. Why is water jet processing suitable? A. Because it allows for simultaneous processing of R shapes and multi-hole configurations without using molds. Q3. Can I request small lots? A. We can accommodate from prototypes to small lots. Q4. Can you handle shape changes? A. We can flexibly respond through data modifications. Q5. Can I consult about material selection? A. We can assist with material selection based on usage conditions. Daiko's Capability For joint sheet products, including No. 6500, we provide consistent support from material selection and processing method proposals to shape considerations. Utilizing water jet processing, we can flexibly accommodate R-shaped irregular shapes and custom dimensions.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'