Processing examples of EPDM rubber gaskets with adhesive and irregular shapes.
Supports irregular shapes with water jet processing.
Processing Case Overview Product Name: Adhesive-Backed Irregular Gasket Dimensions: Outer Diameter φ30.6 × Inner Diameter φ21 (Thickness 2t, Mounting Hole φ3, PCD 48) This processing case involves the manufacturing of adhesive-backed irregular gaskets used for equipment. To ensure dimensional accuracy and shape reproducibility for the irregular shape and mounting holes, water jet processing has been adopted. Product Features (EPDM Rubber) EPDM (Ethylene Propylene Diene Monomer) rubber is extremely excellent in weather resistance and ozone resistance, making it a rubber that does not easily deteriorate even in outdoor environments exposed to ultraviolet rays and rain. It is resistant to water and chemicals, but it is weak against mineral oils and cannot be used with them. Leveraging its high durability, it is widely used in construction waterproof sheets, window frames, and plumbing gaskets, among others.
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Processing Method (Water Jet Cutting) A water jet is a hydraulic cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that were significantly affected by traditional manual processing are greatly improved, resulting in stable processing accuracy. The taper on the cutting surface from press processing can also be improved with water jet cutting.
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Q&A Q: Can you accommodate gaskets with adhesive and irregular shapes? A: We can handle gaskets that include adhesive specifications and irregular shapes. Q: Is it possible to handle small lots or prototypes? A: Since no die is required, we can accommodate small lots and prototypes. Q: Can I consult about shapes and dimensions? A: We respond to shape considerations based on installation conditions and adhesive applications. For processing adhesive irregular gaskets, contact Daiko. At Daiko, we provide comprehensive support from material selection and processing method proposals to shape considerations, primarily focusing on adhesive gaskets and irregular shape gaskets. We can also accommodate inquiries for custom shapes using water jet processing.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'