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Processing examples of soft PVC transparent gaskets

Precision ring shapes compatible with water jet processing ■ Overview of processing examples

■Overview of Processing Example Dimensions: 74φ × 49φ This example involves the processing of a transparent ring-shaped gasket made of soft PVC (transparent) for use inside a device. Water jet processing, which does not cause thermal effects, was adopted to ensure visibility for applications where it is necessary. It ensures reproducibility of inner and outer diameter dimensions and stable appearance quality, contributing to ease of handling during assembly.

Related Link - https://www.daiko-jp.com/media/case/a239

basic information

■Product Features (★Material-Specific Fixed Text Display) (Soft PVC Transparent) Soft PVC sheets are transparent and flexible, allowing for various designs and functions to be added. They are highly durable and suitable for applications such as laying, covering, and partitioning. They are used in a wide range of products and applications, including daily necessities, furniture, building materials, and industrial uses. ■Processing Method (★Processing Method-Specific Fixed Text Display) (Water Jet Cutting) Water jet cutting is a water pressure cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances achieved through traditional manual processing are significantly improved, resulting in stable processing accuracy. The taper of the cut surface from press processing can also be improved with water jet cutting.

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Applications/Examples of results

■Q&A Q: Do you have experience processing transparent soft PVC? A: Yes, we do. We have processing experience in applications requiring transparency, such as gaskets and partitions. Q: Can you accommodate small lots and prototypes? A: Yes, we can. We can handle prototypes starting from one piece and small-scale production. Q: Is it possible to specify dimensional tolerances? A: Yes, it is possible. We will confirm the necessary dimensional requirements based on the application and adjust the processing conditions accordingly. ■Daiko's Capability At Daiko, we provide comprehensive support for transparent resin and soft resin products, from material selection to processing method proposals and shape considerations. We flexibly accommodate prototypes, small lots, and custom shapes, ensuring production with quality suitable for the intended application.

Examples of processing soft PVC gaskets

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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'