Examples of processing BASOTECT insulation material
Responding to insulation measures for high-temperature equipment with water jet processing.
Overview of Processing Example Product Name: Basotect Insulation and Heat Retention Material Dimensions: Rectangular plate shape (with steps and hole processing) This processing example involves the production of insulation and heat retention materials used around heat sources of industrial equipment and machinery that operate at high temperatures. A stepped shape and hole processing were specified to match the installation conditions, requiring reproducibility and ease of assembly. This project is for the industrial machinery sector, employing water jet cutting to prevent heat radiation, achieving flexible shape adaptation without the use of molds. Product Features (Basotect) "Basotect" is a soft foam made from melamine resin. Due to the properties of melamine resin and its dense cell structure, it possesses characteristics not achievable with conventional foams, offering excellent flame resistance, lightweight, and good processability, making it suitable for a wide range of applications from industrial use to consumer goods.
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Processing Method (Water Jet Cutting) A water jet is a water pressure cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the spray nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that were significantly affected by traditional manual processing are greatly improved, resulting in stable processing accuracy. The taper on the cutting surface caused by press processing can also be improved with water jet cutting.
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Q&A Q: Why did you adopt water jet processing? A: Because it allows for flexible responses to shape changes and prototypes without using molds. Q: Is it possible to accommodate small lots? A: We can handle prototypes, small lots, and custom shapes. Q: Can I consult from the design stage? A: We can propose shapes and processing methods considering the usage temperature and installation environment. Processing of Basotect insulation materials is handled by Daiko. At Daiko, we provide comprehensive support for the processing of insulation materials for high-temperature equipment, from material selection to processing method proposals and shape considerations. Utilizing water jet processing, we can flexibly accommodate prototypes, small lots, and custom requests.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'