Processing example of D5800 multi-hole partition board storage gasket.
Supports laser processing for 1200φ three-part products.
Overview of Processing Example Product Name: D5800 Gasket for Partition Board (3-part) Dimensions: 1200φ t4 3-part specification This example is a gasket for a large-diameter partition board with a diameter of 1200mm. It features numerous hole processes across the entire surface and adopts a 3-part structure to improve workability. Multi-hole processing is reproduced with high precision through laser processing, ensuring the alignment of the split parts and the accuracy of the outer circumference. It also provides stable support for large and complex specifications. Product Features (D5800) Used for duct flanges, manhole gaskets, etc., for exhaust gases, combustion gases, and hot air. It uses bio-soluble fiber cloth that complies with RCF regulations. There are processing methods such as sewing, allowing for large-diameter processing. It is used for high-temperature duct sealing.
basic information
Processing Method (Laser Processing) This is a machine tool developed for applications that perform machining impossible with conventional cutting tools and equipment by cutting and slicing metals and resins using laser light. Since it processes without contact, the material does not deform due to stress or pressure during processing. By linking with image processing software and directly transferring data to the processing machine, the need for creating molds or casts, which was previously necessary, has been eliminated, allowing for a wide variety of processing.
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Q&A Q1. Why is a three-part specification adopted? A. It is for improved transportability and workability. Q2. Is quality stable even with multiple hole processing? A. Uniform placement is maintained through CAD-linked processing. Q3. Is it possible to accommodate custom shapes? A. It can be accommodated based on drawing data. Daiko's responsiveness We provide consistent support from material selection to processing method proposals and consideration of split structures. We flexibly respond to large diameters, multiple holes, and custom specifications, establishing a stable supply system from prototyping to mass production.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'