Processing examples of D5400 glass cloth gaskets
Supports large-diameter gaskets with water jet processing.
■Overview of Processing Example Product Name: Large Diameter Gasket Dimensions: φ3060 × φ2750 × t6.4 This case study involves the processing of a large diameter gasket using D5400 glass cloth. The product is used for duct flange applications and is manufactured by combining split processing with adhesive bonding through water jet cutting. Even sizes that are difficult to handle individually can be produced while ensuring dimensional accuracy through split processing. By using a processing method that does not impart thermal effects, stable quality is achieved while maintaining material properties. ■Product Features | D5400 This gasket is made by applying natural rubber to glass cloth and molding it into the specified shape. It has excellent thermal insulation properties and is environmentally friendly as it is non-asbestos. There are various processing methods, including sewing, allowing for large diameter processing. It is used for high-temperature duct sealing.
basic information
■Processing Method | Water Jet Cutting Water jet cutting is a hydraulic cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that were significantly affected by traditional manual processing are greatly improved, resulting in stable processing accuracy. The taper on the cutting surface from press processing can also be improved with water jet cutting.
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■Q&A Q. Is it possible to manufacture large-diameter gaskets? A. Yes, we can accommodate this through segmented processing and bonding. Q. Is there any issue with the quality of the bonding process? A. We manage processing precision and the bonding process to ensure stable quality in production. Q. Do you support other materials as well? A. We can propose the optimal materials and processing methods based on the usage conditions. ■Daiko's Capability We can handle high-difficulty gaskets that involve large diameters, segmented processing, and bonding. We provide consistent support from material selection to processing method proposals, and we flexibly accommodate everything from prototypes to mass production.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'