Examples of processing D5800 packing
Compatible with R-frame packing through laser processing.
■Overview of Processing Example Product Name: R Frame Packing Material: D5800 This case study involves the processing of R frame packing made from D5800 material. The product requires precision in the outer shape, which includes curves, and stable dimensional accuracy is ensured by adopting laser processing. Laser processing is a non-contact method, allowing for the machining of complex shapes while minimizing the load on the material. It excels in the reproducibility of R shapes, achieving a uniform finish that is difficult to attain with manual processing. Additionally, it is suitable for short delivery times and small lot production since it does not require molds. ■Product Features | D5800 It is a sheet material that combines inorganic fibers and a rubber-based binder, offering excellent heat resistance and sealing properties. It possesses both flexibility and resilience, making it widely used for packing applications in various types of equipment.
basic information
■Processing Method | Laser Processing Laser processing is a method of cutting materials by irradiating them with laser light. Since it can be processed without contact, it is capable of high-precision processing even for complex shapes and fine R shapes. Additionally, because it does not require a die, it is suitable for short delivery times and small lot production, allowing for the manufacture of products with stable quality.
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■Q&A Q. What level of accuracy can you achieve for R-shaped parts? A. We can ensure stable accuracy with high reproducibility through laser processing. Q. Is it possible to handle prototypes or small quantities? A. Since no molds are required, we can accommodate orders starting from one piece. Q. Can you handle other shapes and materials as well? A. We will propose the optimal processing method according to the usage conditions. ■Daiko's Capability We can flexibly respond to complex shapes, curved shapes, and small lot projects. We provide consistent support from material selection to processing, delivering products with short lead times and high quality.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'