Processing examples of D5400 glass cloth packing.
Supports band-shaped gaskets with water jet processing.
■Overview of Processing Example Product Name: Band-Shaped Non-Standard Packing Material: D5400 Glass Cloth Dimensions: 175W × 275L This case is an example of processing a band-shaped non-standard packing made from D5400 glass cloth. The product requires a combination of curves and straight lines, as well as multiple hole processing, making it a project that demands precision and reproducibility. Water jet processing allows for machining without affecting heat, while maintaining the material properties. This ensures stable dimensional accuracy even for non-standard shapes, resulting in a high-quality finish. ■Product Features | D5400 This is a gasket formed by applying natural rubber to glass cloth and shaping it into a specified form. It has excellent thermal insulation properties and is environmentally friendly as it is non-asbestos. There are processing methods such as sewing, and large-diameter processing is possible. It is used for high-temperature duct sealing.
basic information
■Processing Method | Water Jet Cutting Water jet cutting is a hydraulic cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that are typically associated with manual processing are significantly improved, resulting in stable processing accuracy. The taper on the cut surface from press processing can also be improved with water jet cutting.
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■Q&A Q. To what extent can you handle processing of irregular shapes? A. Even complex shapes can be processed with high precision using water jet cutting. Q. Is it possible to handle prototypes or small lots? A. Since no molds are required, we can accommodate orders starting from a single piece. Q. Can you handle other materials as well? A. We will propose the most suitable materials and processing methods according to the usage environment. ■Daiko's Capability We can flexibly handle high-difficulty processing such as irregular shapes, strip shapes, and multi-hole processing. We provide a consistent response from material selection to processing, delivering products with short lead times and high quality.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'