Processing examples of D5400 glass cloth packing
Supports band-shaped gaskets (adhesive processing) with water jet processing.
■Overview of Processing Example Product Name: Band-Shaped Non-Standard Packing (Adhesive Processing) Material: D5400 Glass Cloth Dimensions: 750W × 1151L This example showcases the processing of band-shaped non-standard packing made from D5400 glass cloth. The product features a long shape and a complex outline that includes curves, and it is manufactured by combining water jet processing and adhesive processing. Water jet processing allows for high-precision cutting while maintaining material properties without causing thermal effects. Additionally, by adhering the parts after segmented processing, it can flexibly accommodate large and long shapes. This ensures reliable sealing performance and workability for equipment applications. ■Product Features | D5400 This is a gasket formed by applying natural rubber to glass cloth and shaping it into a specified form. It has excellent thermal insulation properties and is environmentally friendly due to being non-asbestos. There are various processing methods, including sewing, allowing for large diameter processing. It is used for high-temperature duct sealing.
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■Processing Method | Water Jet Cutting A water jet is a hydraulic cutting machine that uses high-pressure water to cut materials. It processes by spraying high-pressure water. By changing the injection nozzle according to the processing material, high-quality products can be produced in a short time. Additionally, the dimensional tolerances that were significantly affected by traditional manual processing are greatly improved, resulting in stable processing accuracy. The taper on the cutting surface from press processing can also be improved with water jet cutting.
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■Q&A Q. Can you manufacture long-shaped gaskets? A. Yes, we can accommodate this through cutting and bonding. Q. Is there any issue with the quality of the bonding process? A. We ensure stable quality through process management. Q. Can you also handle irregular shapes and multiple holes? A. Yes, we can achieve high precision through water jet cutting. ■Daiko's Capability We can handle high-difficulty processing involving long shapes, irregular shapes, and bonding. We provide consistent support from material selection to processing, delivering products with short lead times and high quality.
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Daiko is a manufacturer specialized in processing various industrial products, including gaskets and packing. With industry-leading processing equipment, including one of Japan's largest water jet cutting machines, and a wide range of materials such as joint sheets, rubber, resin, and metal, we meet our customers' diverse needs. Leveraging the technology and experience we have cultivated over 50 years, we provide high-quality, short-lead-time, and low-cost products to contribute to solving our customers' challenges. To respond to our customers' varied needs, Daiko's production bases are equipped with various processing facilities. Among them, the water jet cutting machines, with a total of four installed at our Osaka headquarters and Tokyo branch, boast one of the largest scales in the country. The maximum processing range is W4,000 × L5,500 mm, allowing for the high-precision manufacturing of large-diameter gaskets and packing. By maximizing material efficiency, we achieve the provision of 'high quality at low cost.'