Heelscher Corporation Ultrasonic Continuous Wire and Tape Cleaning System

The Heelusher ultrasonic wire and tape cleaning device can continuously clean with over 1000 times the high-density ultrasound compared to ultrasonic bath cleaning.

When it comes to ultrasonic cleaning of wires, the product wire (bobbin) is immersed in a bathtub equipped with an ultrasonic cleaning machine filled with cleaning solution, and it is either left for a period of time or mechanically vibrated for cleaning. However, it is quite difficult to remove the lubricating oil and dirt that are stuck between the wires. The Heelscher wire cleaning device features a special sonotrode (resonator) of 400 mm with holes of appropriate diameter for the wire size, shaped like a cylinder, through which cleaning solution flows, allowing the wire or cable to pass through and run. Inside that cylinder, countless cavitations generated by powerful ultrasound occur, removing lubricating oil and dirt adhered to the surface of the wire or tape. These cavitations form a jet stream of 400 m/h in the small area within the cylindrical shape, stripping away unwanted residual lubricating oil and impurities from the surface of the wire flowing in the line. Compared to ultrasonic baths, the cavitation density in the solution is over 1000 times greater, allowing for efficient cleaning in a short time.

basic information

Heilshar Corporation primarily designs and manufactures large and powerful ultrasonic equipment, providing laboratory instruments, prototype benchtops, and production-level equipment. Effective and energy-efficient technology is necessary to harness ultrasonic capabilities. Additionally, even with the same ultrasonic technology, the results are completely different from immersion-type ultrasonic cleaners. This is a technology made possible only by Heilshar's powerful ultrasonic systems, which feature high amplitude and high surface intensity.

Price range

Delivery Time

OTHER

Model number/Brand name

UIP500hdT-D(500W),UIP1000hdT-D(1000W),UIP2000hdT-D(2000W)

Applications/Examples of results

Applications - Cleaning of copper and brass wire - Cleaning of aluminum wire - Cleaning of stainless steel wire - Cleaning of tape materials and hoop materials - Cleaning of twisted wire (strand wire) Cleaning wire materials: Round materials from 0.1mm to a maximum of 32mm in diameter Wire speed: 1m/min to a maximum of 1800m/min Cleaning solutions used: Warm water, alkaline cleaning solutions, semi-hydrocarbon solutions, organic solvent solutions, acidic cleaning solutions Due to the structural design, there is no physical wear as there is no contact between the wire and the main body.