Industrial Ultrasonic & TFM Inspection System "EMERALD"
The most powerful TFM imaging performance, fast approaches with real-time multi-TFM and PWI, providing a realistic inspection environment compliant with standards!
EMERALD is designed based on inspection technologies such as industry-leading phased array ultrasonic testing (PAUT), total focusing method (TFM) imaging performance, and TOFD, delivering fast and intelligent inspection results. It features exceptional signal quality and achieves high signal amplification without distortion. By combining onboard (and offline-supported) real-time multi-TFM processing with full matrix capture (FMC) and plane wave imaging (PWI) data recording capabilities, you can experience unprecedented rapid and precise inspection results. "Features" • Full matrix capture (FMC) with up to 128 elements • Real-time high-speed multi-TFM achieved through onboard processing • PAUT inspection compliant with standards utilizing 64 channels • Processing of PA channels using parallel firing • TOFD inspection • Multi-channel, continuous (scan), FMC data recording capabilities • High analog signal amplification dynamic range
basic information
【Basic Features】 • Dimensions (H × W × D): 162 × 294 × 373 mm • Powerful channel configuration: 64/128PR phased array channel configuration and two independent 200V conventional UT channels. • More precise inspection, multiple firing modes: EMERALD's data recording utilizes Full Matrix Capture (FMC), Plane Wave Imaging (PWI), and Sparse Mode (High-speed TFM). • Onboard processing with real-time multi-TFM, quick results approach: Onboard image processing capability of over 1 million points per TFM frame and simultaneous TFM reconstruction of up to 8 channels. • Multi-channel FMC data recording capability: Capable of recording FMC data from apertures with up to 128 elements. • Excellent signal quality: Multi-stage analog amplification circuit and 16-bit resolution digitizing, achieving high signal amplification without distortion. • High-speed Ethernet, data transfer: EMERALD uses a 5Gbit/s high-speed Ethernet link for data transfer (remote connection up to 100m). • Compact and robust: Magnesium alloy IP65 sturdy casing.
Price range
Delivery Time
Model number/Brand name
ZPA-RDT-EMERALD-64/128PR-TFM / ZETEC
Applications/Examples of results
- Automated flaw detection system - Volume inspection compliant with ISO13588 PAUT / ISO23864, 23865 FMC/TFM - Weld joint diagnosis using live TFM (including austenitic stainless steel and dissimilar metal welds) - Corrosion inspection using live TFM - Elementary A-Scan recording using FMC - Thick plate inspection - Weld inspection (including austenitic stainless steel and dissimilar metal welds) - Corrosion mapping - Manual flaw detection (PA, conventional UT) - TODF inspection - Composite material inspection (time reversal option available) - Special applications for other complex objects
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| Model number | overview |
|---|---|
| 10061543 - ZPA-RDT-EMERALD-64/128PR-TFM | A phased array ultrasonic testing device that controls a probe with up to 128 elements and has a maximum of 64 active channels. It can either utilize the same 64 transmitting and receiving elements or drive up to 64 transmitting elements and another 64 receiving elements in pitch & catch mode. It supports bipolar pulses and FMC/TFM functions. |
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Application Note: Approach to Inspection of Stainless Steel and Dissimilar Metal Welds Using the Latest Ultrasonic Sensing [PDF Download Available]
Recent advancements in ultrasonic hardware and software have equipped almost all of our phased array ultrasonic testing devices with real-time full matrix capture and total focusing method. These represent a new generation of inspection technologies already defined in ASME and ISO standards. Austenitic stainless steel materials and dissimilar metal welds possess anisotropic coarse grain structures, resulting in specific behaviors of ultrasonic beams as they propagate through the material. This means high attenuation, high particle noise, beam redirection, and distortion; all of these phenomena ultimately lead to very challenging flaw detection conditions for phased array ultrasonic testing (PAUT). With the next generation of flaw detection equipment and high-performance probes offered by Eddyfi Technologies, we overcome challenges associated with inspecting high-difficulty materials such as dissimilar metal welds, including high ultrasonic attenuation, reduced signal-to-noise ratios, and insufficient coverage.
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[Application Note] Latest Inspection Method for Early Detection of High-Temperature Hydrogen Attack (HTHA), PCI Coherence Imaging [PDF Download Available]
In aging infrastructures such as the petrochemical industry, potential vulnerabilities that plant engineers and maintenance teams should be aware of, particularly high-temperature hydrogen attack (HTHA), are cited as one of the dangerous defects. This defect occurs when hydrogen contained in low-alloy steel changes its atomic form at high temperatures, permeating the steel and forming methane. Once methane is trapped within the metal, tiny bubbles form, ultimately leading to cracking and fissures. Eddyfi proposes advanced, portable ultrasonic inspection tools for the early detection of HTHA, utilizing TOFD, phased array ultrasonic testing (PAUT), and the latest total focusing method (TFM). This technology enables early detection of HTHA, enhancing the safety of critical equipment. For more detailed information, please [contact us].
Distributors
Eddyfi Technologies contributes to improving productivity in manufacturing, various plants, and inspection service providers by offering the world's leading non-destructive testing (NDT) technologies, as well as promoting a safe society and environmental protection. The company focuses on providing advanced phased array ultrasound and eddy current array technologies, along with various ultrasonic and electromagnetic application technologies, including inspection equipment, sensors, software, and robots for key industries such as aerospace, energy, mining, power, and transportation. Eddyfi Technologies has over 650 employees across 13 centers of excellence (technology hubs) and sales offices worldwide, with NDT technology experts stationed at all locations.

