90% removal of shoe sole dirt for foreign matter contamination prevention! 'Step Mat'
Are you bringing foreign objects into the clean room and manufacturing process? Adhesive mats that remove over 90% of dirt from shoe soles [Samples available now!]
The step mat adheres closely to the fine irregularities of shoe soles with its soft gel material, capturing over 90% of dirt and dust from the soles. It can also accommodate carts weighing up to 100 kg. It significantly reduces the entry of foreign substances such as hair, contributing to HACCP and quality maintenance. 【Key Points of the Step Mat】 ■ Over 90% removal rate that surpasses conventional adhesive mats! Traditional adhesive paper mats could not remove about 40% of dirt, but the step mat, with its soft material, adheres closely to shoe soles and removes over 90% of dirt. * ATP (+AMP) wipe test results from our company. ■ Contains "antibacterial and antifungal agents"! It can be used safely in food factories and pharmaceutical factories where the growth of bacteria and mold is a concern. ■ Wash off dirt with water! Alcohol disinfection is also possible! The adhesive is restored with water wiping, allowing for repeated use. Disinfection with a dedicated detergent is also possible, enabling long-term use! ■ Fire retardant standard equivalent to UL94 V-2. ■ Suitable for floor coverage. It can be laid out in changing rooms and air showers! It protects important areas from contaminants. ■ Ideal for quality control! It is suitable for environments that dislike foreign substance contamination and want to maintain quality.
basic information
The step mat adheres closely to the fine irregularities of shoe soles with its soft gel material, capturing over 90% of dirt and dust from the soles. It thoroughly reduces the introduction of foreign substances. 【Expected Effects】 - Just stepping on the mat three times removes dirt and dust attached to the shoe soles. - It captures dust that is dispersed in the air, preventing it from being stirred up when people or carts pass by. - It removes contaminants that enter from the feet, keeping the workspace clean, which is sensitive to dust and foreign substances. 【Installation Locations】 ○ Coated floors and resin floors (depending on the environment) ○ Changing rooms ○ Inside air showers, ante-rooms, etc. × Areas with a lot of water or oil × Outdoor areas significantly affected by heat or ultraviolet rays, or direct entrances from outdoors × Areas with excessive dirt × Locations where large, hard, sharp debris like stones or metal fragments are prevalent × Floors with uneven concrete or asphalt surfaces, etc.
Price information
Prices may vary depending on size and quantity, so please feel free to contact us.
Price range
P2
Delivery Time
P4
Delivery times may vary depending on quantity and timing.
Model number/Brand name
Step mat
Applications/Examples of results
We have received many happy "voices" from customers who are actually using our products! ● Nagano Prefecture / Food Factory Thanks to the installation of Exile's mats during the manufacturer's audit, we were recognized for our effective measures against foreign matter contamination, which resulted in an improved evaluation rank. We are very grateful. ● Ibaraki Prefecture / Food Manufacturer We were attracted by the zero running cost and decided to implement it. We have installed it at the entrance of the work area. We appreciate that it can be reused and that it is easy to relocate since it does not require double-sided tape for installation. ● Osaka Prefecture / Pharmaceutical Manufacturer We were troubled by the powdery raw materials getting airborne and dirtying the area outside the workroom (the factory corridor). The step mat effectively absorbs even fine powders, allowing us to keep the area outside the workroom clean and free from raw material dust, which has been a great help. We have received many other comments as well. For more details, please download and view the catalog.
Detailed information
-
★Feature 1: The soft, thick gel fits the contours of the shoe sole! When various sizes of dirt are mixed together, a thin, peel-off type with a sticky layer can be obstructed by larger debris, preventing contact with smaller dirt and making it impossible to remove. However, the thick and soft step mat conforms to the irregularities of the shoe sole and removes even dirt of invisible sizes! It is highly effective in preventing foreign matter contamination.
-
★Feature 2: Easy Maintenance - Washable and Reusable! The step mat is easy to maintain. When the adhesive strength decreases due to dirt, you can wipe the surface of the mat with a special detergent or water to clean off the dirt, restoring the adhesive strength for repeated use. (If there is a high volume of foot traffic, increasing the cleaning frequency can help maintain the cleanliness effect.)
-
★Installation Location Examples Effective installation can be achieved in areas with high foot traffic, such as factory corridors, employee changing rooms, backyards, and entrances to workrooms. It captures dust and hair generated when people or carts move, keeping the work area environment clean. In addition to shoe soles, it can also be used to remove dirt from the tires of lightweight carts weighing around 100 kg.
-
★Example of Installation Location An air shower that blows away dust before entering a clean area. It effectively removes dust attached to the body, but tends to overlook dirt on shoe soles. By installing it before or after the air shower, it helps keep the clean room clean and is effective in preventing foreign matter contamination and hair issues.
-
★Example of Installation Location We also recommend installation as a carpet! It can be laid out in changing rooms, air showers, and clean room ante-rooms. It absorbs dust from hair and clothing, as well as debris blown away by air, preventing contaminants from entering important areas.
-
★Example of Installation Location It is important to lay it in a place where people will definitely stop, so it is suitable in front of the handwashing station. Since I believe everyone will wash their hands before entering the work area, I highly recommend installing it in this location.
Related Videos
Line up（6）
| Model number | overview |
|---|---|
| SM01-11001 | 3mm thick, 900×600×3.0mm (slim type that can also be installed in front of sliding doors) |
| SM01-11002 | 3mm thick, 1200×900×3.0mm (slim type that can also be installed in front of sliding doors) |
| SM01-11003 | 3mm thick, 895×450×3.0mm (slim type that can also be installed in front of sliding doors) |
| SM01-11004 | 6mm thick, 900×600×6.0mm |
| SM01-11005 | 6mm thick, 1200×900×6.0mm |
| Custom Size | ※In addition to the above, we also accept cuts to your desired size. (Maximum size: 5000×1200mm) |
catalog（5）
Download All Catalogs
Recommended products
Distributors
[Solving your problems with urethane gel! We can create prototypes starting from just one piece!] EXSEAL's urethane gel is an ultra-soft elastomer material that combines "softness," "self-adhesiveness," "elasticity," and "durability," which cannot be achieved with conventional rubber-based materials. We solve problems for customers in a wide range of industries! ◆ Foreign object countermeasures start from the ground up! Adhesive mats for shoe soles and lightweight carts [STEP-MAT] ◆ The world's first! Clean tire marks from lifts and other equipment! Adhesive mats for heavy vehicles [LIFT-MAT] ◆ Catch dust and hair floating in air showers! Adhesive sheets for walls [Dust Catcher] ◆ Unprecedented human skin-like texture! Create your own medical-related palpation models and figures! Ultra-soft molding resin [HITOHADA Gel] ◆ For fixing jigs and preventing slipping! [Pit Cushion Sheet] ◆ For vibration prevention, earthquake measures, and shock absorption! [Gel Tack], [Hyper Gel Sheet], and many more... We listen to each of your concerns and suggestions, and we solve problems based on the experience we've cultivated as a research and development-oriented manufacturer! Additionally, we can also create prototypes starting from just one piece, so please feel free to contact us!