High difficulty molds [*Case study of adoption in the Tier 1 automotive industry*]
Proposing optimal fluid balance design to resolve quality issues! Introducing examples of high-difficulty molds! Technical materials are also available!
The precision molds from Fuji Seiki are widely used in the medical, container, and automotive fields. With high-cycle compatibility and long-life design, they achieve both high output and stable quality even with the same molding machine. We conduct optimal designs considering the diverse material properties of PET, PP, COP, PVC, K resin, MBS, and more. Challenge: Resin burrs caused by thickness variation in laminated press products → We propose an optimal flow balance design to resolve quality issues! For high-difficulty molding challenges, we utilize flow analysis for gate placement and balance design, suppressing burr occurrence through optimization on the mold side. This has improved production stability. 【Features】 ■ Increased productivity for high-cycle production ■ Cost reduction through multiple cavity designs ■ Excellent compatibility in design ■ Strict management of cavity-to-cavity differences ■ Material selection ensuring durability ■ Consideration for ease of disassembly/assembly, significantly improving maintenance efficiency *For details, please download the PDF or feel free to contact us.
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【Production Achievements】 ■ Medical device related ■ Container and physical and chemical related ■ Automotive related ■ Precision molds *For more details, please download the PDF or feel free to contact us.
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Fujii Seiki is committed to technological innovation, designing, developing, and manufacturing high-profit molds such as high-cycle and multi-cavity molds. In addition to providing precision molds, we also offer system proposals and sales that enable mass production of molded products in terms of quality and cost, tailored to customer needs, including injection molding machines, peripheral equipment, extraction machines, and assembly machines.