Automotive Shaft Appearance Inspection Device | Supports Dent and Scratch Detection
Prevent overlooking dents and scratches, and strengthen quality assurance of automotive parts.
A shaft appearance inspection device for automotive parts that does not overlook dents and scratches. In automotive parts, fine scratches and dents on shafts can affect the durability and safety of the product. Failing to detect these defects poses risks of malfunctions, complaints, and potentially serious quality issues. However, visual inspections can lead to variability in judgment among inspectors and are prone to oversight, making it difficult to ensure stable quality. Our shaft appearance inspection device utilizes image processing and optimal lighting technology to reliably detect dents and scratches, achieving standardization in judgment. This contributes to reducing oversights and stabilizing quality. Additionally, by introducing it as an alternative or supplement to visual inspections, it enables uniformity in inspection quality and reduces the workload. [Usage Scenarios] - Appearance inspection in the manufacturing process of automotive parts (shafts) - Pre-shipment inspection of finished products (final inspection) - Strengthening inspection systems in quality control departments [Benefits of Implementation] - Reduced risk of defective products due to prevention of oversight of scratches and dents - Stabilization of quality by suppressing variability in inspection results - Increased efficiency in the inspection process and reduced workload
basic information
**Features** - Stable scratch detection through image processing and optimal lighting conditions - Standardization of judgments to ensure uniform inspection quality - Reduction of workload by serving as an alternative or supplement to visual inspection - Minimum recognition size of less than 0.2mm, with recognition accuracy of over 99% - Ability to conduct shooting trials using sample work **Our Strengths** Founded in 1937, we combine 60 years of experience in hydraulic cylinder manufacturing with image inspection technology. We support scratch inspection for a variety of products, including glossy, transparent, and mirror-like surfaces, providing consistent support all the way to inline integration.
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Model number/Brand name
DDSPR1000
Applications/Examples of results
■ Appearance inspection of the shaft (scratches, dents, dirt) ■ Measurement of the shaft length
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Founded in December 1937 in Handa City, Aichi Prefecture, we began manufacturing hydraulic cylinders for industrial vehicles in 1956 and have continued to be loved by major industrial vehicle manufacturers. In January 2019, we announced an inspection device that made it possible to inspect scratches on glossy surfaces, which was previously considered impossible. Since then, we have received numerous inquiries from finished product manufacturers.