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Conveyor Predictive and Preventive Maintenance System

Early trouble prevention for conveyors! We will notify you of signs of potential issues by digitizing the conditions that lead to failures.

Dedicated sensors for vibrations, temperature, sound, smell, and various images are installed to collect vast amounts of data semi-permanently. The gathered multivariate data enables management of quality and predictive maintenance. If prior predictions become possible, it allows for addressing issues before unexpected system shutdowns or significant damage occur, leading to improved operational rates and reduced replacement parts. Additionally, by digitizing failure precursors, it is possible to substitute the intuition and experience of highly skilled technicians with advanced technology and knowledge for trouble prevention.

basic information

The system consists of sensors that detect vibrations and temperatures of the conveyor motor parts, and cameras that check for wear and cracks on the belt surface. Information gathered on-site can be centrally collected, stored, and analyzed in the cloud. Direct monitoring via mobile devices is also possible. We will propose the optimal specifications and system configuration. Inquiry Process: - "Proposal": Hearing your requirements and conducting on-site surveys - "Estimate": Providing formal costs and schedules - "Order": Confirming final specifications and construction period before system production - "Construction": Wiring and sensor installation on the equipment, software creation - "Analysis": Visualizing multivariate data and conducting pattern analysis

Price range

P7

Delivery Time

OTHER

Model number/Brand name

Kameyama Electric Co., Ltd.

Applications/Examples of results

Maintenance of conveyors for transporting raw materials in the plant.

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