Automotive Industry Single-Core Wire Harness Automatic Manufacturing Robot System
Fully automated from mark tube insertion to crimping. Achieving improved productivity and stable quality.
In the automotive industry, with the high performance of vehicles, there is a demand for the complexity and high quality of wire harnesses. In particular, the acceleration of manufacturing processes and the stabilization of quality are crucial factors that influence competitiveness. Manual wire harness manufacturing not only takes time and effort but also has the potential for quality variation. Our industrial "Single-Core Wire Harness Automatic Manufacturing Robot System" automates the wire harness manufacturing process, reduces quality defects, enhances cost competitiveness, and enables new product development. 【Usage Scenarios】 - Production lines of automobile manufacturers - Wire harness manufacturing factories - Manufacturing related to electric vehicles (EVs) 【Benefits of Implementation】 - Increased productivity - Stabilization of quality - Reduction of labor costs - Shortened lead times
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【Features】 - Fully automated from the insertion of the marker tube to the crimping of the terminals - Utilizes Mitsubishi Electric's 6-axis industrial robots - Compatible with AC200V 60Hz three-phase power supply and air source of 0.4MPa - Reduction of quality defects - Reduction of labor costs 【Our Strengths】 - Proven track record as a manufacturer of cable, wire, tube, and sheet production equipment - Extensive experience as a robot system integrator (SIer) - Accelerated verification of core technologies and development of robot and AI systems - Capable of providing support from consulting services
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In 2002, we were established as a manufacturer of cable, wire, tube, and seat manufacturing and inspection equipment. Our products, including a twisting machine equipped with an HCI-type tension feedback control system (patented) and a magnetic bearing twisting machine (patented), as well as a winding device with auto traverse, have received positive feedback. In 2008, we started a robot system integrator business to manufacture robot systems, delivering our first unit in 2009. In 2017, we began developing systems for image recognition → inspection process AI, reinforcement learning → production technology AI, and natural language processing → communication AI, delivering our first inspection process AI system in 2018. In 2018, we opened the HCI ROBOT CENTER within the Izumi-Otsu Chamber of Commerce in front of Izumi-Otsu Station, aimed at promoting robot systems and providing special education on robot safety. In 2020, we established the HCI ROBOT・AI LAB, the largest development base in Japan owned by a robot SIer, in the commercial facility Arza Town directly connected to Izumi-Otsu Station. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, accelerating the verification of elemental technologies and the development of robot and AI systems.