Aerospace Single-Core Wire Harness Automatic Manufacturing Robot System
Automation from mark tube insertion to crimping. Contributing to weight reduction in the aerospace field.
In the aerospace industry, reducing the weight of aircraft is essential for improving fuel efficiency and performance. Wire harnesses are crucial components that support the electrical systems within the aircraft, and there is a demand for increased efficiency and quality in their manufacturing processes. Manual production of wire harnesses requires significant time and effort, and it is prone to quality variations, which can hinder weight reduction efforts. Our industrial "Single-Core Wire Harness Automatic Manufacturing Robot System" automates the wire harness manufacturing process, contributing to weight reduction and efficiency in the aerospace sector by reducing defects, enhancing cost competitiveness, and eliminating the constraints of manual labor. 【Application Scenarios】 - Manufacturing wire harnesses for aircraft and spacecraft - Development of next-generation aircraft requiring weight reduction - Stable supply of high-quality wire harnesses 【Benefits of Implementation】 - Improved quality of wire harnesses - Reduced manufacturing time - Decreased labor costs - Contribution to performance improvement through weight reduction
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【Features】 - Fully automated from the insertion of the marking tube to the crimping of the terminals - Utilizes Mitsubishi Electric's 6-axis industrial robots - Contributes to the reduction of quality defects - Contributes to the reduction of labor costs - Operates on a 200V AC 60Hz three-phase power supply and an air source of 0.4MPa 【Our Strengths】 - Proven track record as a manufacturer of cable, wire, tube, and sheet production equipment - Extensive experience as a robot system integrator (SIer) - Collaboration with major robot manufacturers such as Mitsubishi Electric - High technical capabilities in robot and AI system development - Comprehensive support system from consulting to system construction
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In 2002, we were established as a manufacturer of cable, wire, tube, and seat manufacturing and inspection equipment. Our products, including a twisting machine equipped with an HCI-type tension feedback control system (patented) and a magnetic bearing twisting machine (patented), as well as a winding device with auto traverse, have received positive feedback. In 2008, we started a robot system integrator business to manufacture robot systems, delivering our first unit in 2009. In 2017, we began developing systems for image recognition → inspection process AI, reinforcement learning → production technology AI, and natural language processing → communication AI, delivering our first inspection process AI system in 2018. In 2018, we opened the HCI ROBOT CENTER within the Izumi-Otsu Chamber of Commerce in front of Izumi-Otsu Station, aimed at promoting robot systems and providing special education on robot safety. In 2020, we established the HCI ROBOT・AI LAB, the largest development base in Japan owned by a robot SIer, in the commercial facility Arza Town directly connected to Izumi-Otsu Station. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, accelerating the verification of elemental technologies and the development of robot and AI systems.