Automatic Manufacturing Robot System for Single-Core Wire Harnesses for Machine Tools
Fully automated from mark tube insertion to crimping. Achieving high-precision wire harness manufacturing.
In the machine tool industry, high-quality manufacturing of wire harnesses is essential to ensure product reliability and safety. Particularly in machine tools that require high precision control, wiring errors or poor connections can lead to decreased machine performance or accidents. Our industrial "Single-Core Wire Harness Automatic Manufacturing Robot System" automates the wire harness manufacturing process with robots, contributing to the reduction of quality defects. 【Use Cases】 - Manufacturing wire harnesses for machine tools that require high-precision wiring - Manufacturing sites that want to enforce strict quality control - Companies looking to reduce labor costs and enhance cost competitiveness 【Benefits of Implementation】 - Improved product reliability through stabilized quality - Cost reduction through labor cost savings - New product development possibilities freed from the constraints of manual labor
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【Features】 - Fully automatic from the insertion of the marker tube to the crimping of terminals - Utilizes Mitsubishi Electric's 6-axis industrial robots - Compatible with AC200V 60Hz three-phase power supply and 0.4MPa air source - Contributes to the reduction of quality defects - Strengthens cost competitiveness against inexpensive overseas products 【Our Strengths】 - Extensive track record as a manufacturer of cable, wire, tube, and sheet production equipment - High technical capabilities as a robot system integrator (SIer) - Collaboration with major robot manufacturers such as Mitsubishi Electric - The largest development base in Japan to accelerate robot and AI system development - Capable of handling consulting services
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In 2002, we were established as a manufacturer of cable, wire, tube, and seat manufacturing and inspection equipment. Our products, including a twisting machine equipped with an HCI-type tension feedback control system (patented) and a magnetic bearing twisting machine (patented), as well as a winding device with auto traverse, have received positive feedback. In 2008, we started a robot system integrator business to manufacture robot systems, delivering our first unit in 2009. In 2017, we began developing systems for image recognition → inspection process AI, reinforcement learning → production technology AI, and natural language processing → communication AI, delivering our first inspection process AI system in 2018. In 2018, we opened the HCI ROBOT CENTER within the Izumi-Otsu Chamber of Commerce in front of Izumi-Otsu Station, aimed at promoting robot systems and providing special education on robot safety. In 2020, we established the HCI ROBOT・AI LAB, the largest development base in Japan owned by a robot SIer, in the commercial facility Arza Town directly connected to Izumi-Otsu Station. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, accelerating the verification of elemental technologies and the development of robot and AI systems.