Automated Manufacturing Robot System for Single-Core Wire Harnesses in the Telecommunications Industry
Automation solutions for wire harness manufacturing that meet miniaturization needs.
In the telecommunications industry, the miniaturization of devices is progressing, and as a result, high precision and efficient work are required in the manufacturing of wire harnesses. Particularly in wiring tasks within limited spaces, the stability of quality and the reduction of work time are crucial. Manual wire harness manufacturing can lead to variations in quality due to human errors and increased burden on workers. Our industrial "Single-Core Wire Harness Automatic Manufacturing Robot System" addresses these challenges. 【Application Scenarios】 - Manufacturing wire harnesses for small communication devices - Communication infrastructure equipment requiring high-density wiring - Wiring tasks for devices that achieve space-saving 【Benefits of Implementation】 - Reduction in quality defects - Decrease in labor costs - Strengthening of cost competitiveness
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【Features】 - Fully automated from the insertion of the marking tube to the crimping of the terminals - Utilizes Mitsubishi Electric's 6-axis industrial robots - Operates on a 200V AC 60Hz three-phase power supply and an air source of 0.4MPa - Automates one process in the assembly wiring of distribution boards 【Our Strengths】 - Proven track record as a manufacturer of cable, wire, tube, and sheet production equipment - Extensive experience as a robot system integrator (SIer) - Accelerated verification of core technologies and development of robot and AI systems - Holds the largest development base in Japan among robot SIers
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In 2002, we were established as a manufacturer of cable, wire, tube, and seat manufacturing and inspection equipment. Our products, including a twisting machine equipped with an HCI-type tension feedback control system (patented) and a magnetic bearing twisting machine (patented), as well as a winding device with auto traverse, have received positive feedback. In 2008, we started a robot system integrator business to manufacture robot systems, delivering our first unit in 2009. In 2017, we began developing systems for image recognition → inspection process AI, reinforcement learning → production technology AI, and natural language processing → communication AI, delivering our first inspection process AI system in 2018. In 2018, we opened the HCI ROBOT CENTER within the Izumi-Otsu Chamber of Commerce in front of Izumi-Otsu Station, aimed at promoting robot systems and providing special education on robot safety. In 2020, we established the HCI ROBOT・AI LAB, the largest development base in Japan owned by a robot SIer, in the commercial facility Arza Town directly connected to Izumi-Otsu Station. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, accelerating the verification of elemental technologies and the development of robot and AI systems.