Automatic Manufacturing Robot System for Single-Core Wire Harnesses for Medical Devices
Automation from mark tube insertion to crimping. Contributing to the improvement of quality in medical device manufacturing.
In the medical device industry, precise manufacturing of wire harnesses is essential to ensure product reliability and safety. Particularly in medical devices with fine components and complex wiring, accurate connections and high quality of wiring are indispensable. Manual wire harness manufacturing can lead to variations in quality due to human error and increased burden on workers. Our single-core wire harness automatic manufacturing robot system addresses these challenges and supports the production of high-quality medical devices. 【Application Scenarios】 - Manufacturing of precision medical devices - Production of small and complex wire harnesses - Manufacturing processes where quality control is emphasized 【Benefits of Implementation】 - Reduction of quality defects - Decrease in manufacturing costs - Shortening of work time
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【Features】 - Fully automated from the insertion of the marker tube to the crimping of the terminals - Utilizes Mitsubishi Electric's 6-axis industrial robot - Compatible with AC200V 60Hz 3-phase power supply and air source of 0.4MPa 【Our Strengths】 - Extensive track record as a manufacturer of cable and wire manufacturing and inspection equipment - High technical capabilities as a robot system integrator (SIer) - Speeding up element technology verification and robot/AI system development
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In 2002, we were established as a manufacturer of cable, wire, tube, and seat manufacturing and inspection equipment. Our products, including a twisting machine equipped with an HCI-type tension feedback control system (patented) and a magnetic bearing twisting machine (patented), as well as a winding device with auto traverse, have received positive feedback. In 2008, we started a robot system integrator business to manufacture robot systems, delivering our first unit in 2009. In 2017, we began developing systems for image recognition → inspection process AI, reinforcement learning → production technology AI, and natural language processing → communication AI, delivering our first inspection process AI system in 2018. In 2018, we opened the HCI ROBOT CENTER within the Izumi-Otsu Chamber of Commerce in front of Izumi-Otsu Station, aimed at promoting robot systems and providing special education on robot safety. In 2020, we established the HCI ROBOT・AI LAB, the largest development base in Japan owned by a robot SIer, in the commercial facility Arza Town directly connected to Izumi-Otsu Station. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, accelerating the verification of elemental technologies and the development of robot and AI systems.