Single-Core Wire Harness Automatic Manufacturing Robot System for Railways
Improving the quality and efficiency of wire harness manufacturing that supports the safe operation of railway vehicles.
In the railway industry, safety and reliability are the top priorities, and the quality of the wiring harnesses that support the electrical systems of vehicles is extremely important. In the wire harness manufacturing process, which is one step in the assembly wiring process of distribution boards, quality defects increase the risk of operational stoppages and accidents. Our industrial "Single-Core Wire Harness Automatic Manufacturing Robot System" automates the wire harness manufacturing process, achieving quality stabilization and contributing to the safe operation of railway vehicles. 【Usage Scenarios】 * Manufacturing plants for railway vehicles * Maintenance facilities for railway vehicles * Situations requiring mass production of wire harnesses 【Benefits of Implementation】 * Improved quality of wire harnesses * Reduction of errors caused by human labor * Stable supply of high-quality wire harnesses
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**Features** * Fully automated from the insertion of the marker tube to the crimping of terminals * Utilizes Mitsubishi Electric's 6-axis industrial robot * Contributes to the reduction of quality defects * Reduces labor costs * Compatible with AC200V 60Hz 3-phase power supply and air source at 0.4MPa **Our Strengths** * Extensive experience as a manufacturer of cable, wire, tube, and sheet production equipment * High technical capabilities as a robot system integrator (SIer) * Consistent support system from consulting to system construction * Collaboration with major robot manufacturers, including Mitsubishi Electric * Accelerated verification of core technologies and development of robot and AI systems
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In 2002, we were established as a manufacturer of cable, wire, tube, and seat manufacturing and inspection equipment. Our products, including a twisting machine equipped with an HCI-type tension feedback control system (patented) and a magnetic bearing twisting machine (patented), as well as a winding device with auto traverse, have received positive feedback. In 2008, we started a robot system integrator business to manufacture robot systems, delivering our first unit in 2009. In 2017, we began developing systems for image recognition → inspection process AI, reinforcement learning → production technology AI, and natural language processing → communication AI, delivering our first inspection process AI system in 2018. In 2018, we opened the HCI ROBOT CENTER within the Izumi-Otsu Chamber of Commerce in front of Izumi-Otsu Station, aimed at promoting robot systems and providing special education on robot safety. In 2020, we established the HCI ROBOT・AI LAB, the largest development base in Japan owned by a robot SIer, in the commercial facility Arza Town directly connected to Izumi-Otsu Station. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, accelerating the verification of elemental technologies and the development of robot and AI systems.