Single-core wire harness automatic manufacturing robot system for semiconductor manufacturing.
Clean room compatible! Automating wire harness manufacturing.
In the semiconductor manufacturing industry, a highly clean environment is required, and it is important to minimize the risk of foreign matter contamination during the manufacturing process. In the wire harness manufacturing process as well, improving work efficiency and quality control in clean rooms is a challenge. Our single-core wire harness automatic manufacturing robot system utilizes industrial robots from Mitsubishi Electric, automating the process from the insertion of marker tubes to the crimping of terminals, thereby enhancing work efficiency in clean rooms. 【Usage Scenarios】 - Wire harness manufacturing in clean rooms - Wiring for semiconductor manufacturing equipment - Processes where quality control is emphasized 【Benefits of Implementation】 - Reduced risk of foreign matter contamination - Shortened work time - Stabilized quality - Reduced labor costs
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【Features】 - Fully automated from the insertion of the marker tube to the crimping of terminals - Utilizes Mitsubishi Electric's 6-axis industrial robots - Contributes to the reduction of quality defects - Contributes to labor cost reduction - Operates on a 200V AC 60Hz three-phase power supply and an air source of 0.4MPa 【Our Strengths】 - Proven track record as a manufacturer of cable, wire, tube, and sheet production equipment - Extensive experience as a robot system integrator (SIer) - Accelerated verification of core technologies and development of robot and AI systems - Collaboration with various robot manufacturers such as Kawasaki Heavy Industries, Yaskawa Electric, and Mitsubishi Electric - Owns a Robot and AI LAB to accelerate technology verification and development
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In 2002, we were established as a manufacturer of cable, wire, tube, and seat manufacturing and inspection equipment. Our products, including a twisting machine equipped with an HCI-type tension feedback control system (patented) and a magnetic bearing twisting machine (patented), as well as a winding device with auto traverse, have received positive feedback. In 2008, we started a robot system integrator business to manufacture robot systems, delivering our first unit in 2009. In 2017, we began developing systems for image recognition → inspection process AI, reinforcement learning → production technology AI, and natural language processing → communication AI, delivering our first inspection process AI system in 2018. In 2018, we opened the HCI ROBOT CENTER within the Izumi-Otsu Chamber of Commerce in front of Izumi-Otsu Station, aimed at promoting robot systems and providing special education on robot safety. In 2020, we established the HCI ROBOT・AI LAB, the largest development base in Japan owned by a robot SIer, in the commercial facility Arza Town directly connected to Izumi-Otsu Station. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, accelerating the verification of elemental technologies and the development of robot and AI systems.