Cable Automatic Alignment Winding Robot System for the Telecommunications Industry
Automating the alignment and winding of cables and wires to accelerate the construction of communication infrastructure.
In the telecommunications industry, the demand for high-quality cables and wires is increasing due to the rise in data transmission volume. In particular, accurate winding is crucial for cables that support high-speed communication. Inadequate winding can lead to signal attenuation and a decrease in transmission speed. Our automatic cable alignment winding robot system combines Mitsubishi Electric robots with HCI's unique control system to achieve high-quality winding and support the construction of communication infrastructure. 【Application Scenarios】 * Manufacturing of optical fiber cables * Manufacturing of coaxial cables * Manufacturing of communication wire harnesses 【Benefits of Implementation】 * Improved winding quality * Increased productivity * Reduced working time
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**Features** * Adoption of Mitsubishi Electric's RV2FR robot * HCI's proprietary HCI-RT robot traverse control system * Precise traverse control using force sensors * High bobbin rotation speed of up to 90 rpm * Automation of skilled workers' manual tasks **Our Strengths** * Extensive track record as a manufacturer of cable and wire production and inspection equipment * High technical capabilities as a robot system integrator * Collaboration with major robot manufacturers such as Mitsubishi Electric and Kawasaki Heavy Industries * Rich experience in robot and AI system development * Comprehensive support system from consulting to system construction
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In 2002, we were established as a manufacturer of cable, wire, tube, and seat manufacturing and inspection equipment. Our products, including a twisting machine equipped with an HCI-type tension feedback control system (patented) and a magnetic bearing twisting machine (patented), as well as a winding device with auto traverse, have received positive feedback. In 2008, we started a robot system integrator business to manufacture robot systems, delivering our first unit in 2009. In 2017, we began developing systems for image recognition → inspection process AI, reinforcement learning → production technology AI, and natural language processing → communication AI, delivering our first inspection process AI system in 2018. In 2018, we opened the HCI ROBOT CENTER within the Izumi-Otsu Chamber of Commerce in front of Izumi-Otsu Station, aimed at promoting robot systems and providing special education on robot safety. In 2020, we established the HCI ROBOT・AI LAB, the largest development base in Japan owned by a robot SIer, in the commercial facility Arza Town directly connected to Izumi-Otsu Station. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, accelerating the verification of elemental technologies and the development of robot and AI systems.