Cable Automatic Alignment and Winding Robot System for the Electric Wire Industry
Automating the alignment and winding of cables and wires to improve production efficiency.
In the wire and cable industry, maintaining product quality and improving productivity are essential. In particular, the winding process of cables and wires places a significant burden of time and effort on manual labor, and variations in quality may arise depending on the skill level of the workers. Our cable automatic alignment winding robot system addresses these challenges by combining Mitsubishi Electric robots with HCI's unique control system. 【Application Scenes】 - Wire manufacturing factories - Cable manufacturing factories - Wire manufacturing factories 【Benefits of Implementation】 - Increased productivity through automation of the winding process - Achieving uniform winding quality - Reduction in labor costs - Shortening of work time
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【Features】 - Automation of skilled workers' manual tasks - Equipped with Mitsubishi Electric's "Force Sensor" - HCI's uniquely developed HCI-RT robot traverse control system - Adoption of RV2FR (Mitsubishi Electric) robot - Maximum bobbin rotation speed confirmation of 90 rpm 【Our Strengths】 - Proven track record as a manufacturer of cable, wire, tube, and sheet production equipment - Expertise as a robot system integrator (SIer) - Collaboration with multiple robot manufacturers, including Mitsubishi Electric and Kawasaki Heavy Industries - Extensive experience in robot and AI system development - Capable of providing consulting services
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In 2002, we were established as a manufacturer of cable, wire, tube, and seat manufacturing and inspection equipment. Our products, including a twisting machine equipped with an HCI-type tension feedback control system (patented) and a magnetic bearing twisting machine (patented), as well as a winding device with auto traverse, have received positive feedback. In 2008, we started a robot system integrator business to manufacture robot systems, delivering our first unit in 2009. In 2017, we began developing systems for image recognition → inspection process AI, reinforcement learning → production technology AI, and natural language processing → communication AI, delivering our first inspection process AI system in 2018. In 2018, we opened the HCI ROBOT CENTER within the Izumi-Otsu Chamber of Commerce in front of Izumi-Otsu Station, aimed at promoting robot systems and providing special education on robot safety. In 2020, we established the HCI ROBOT・AI LAB, the largest development base in Japan owned by a robot SIer, in the commercial facility Arza Town directly connected to Izumi-Otsu Station. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, accelerating the verification of elemental technologies and the development of robot and AI systems.