Cable Automatic Alignment and Winding Robot System for the Automotive Industry
Achieving space-saving for cables and wires in automobile manufacturing.
In the automotive industry, space-saving in the handling of in-vehicle cables is an important issue. To efficiently arrange many cables in a limited space, cable alignment and winding are essential. Traditional winding methods have problems with poor space efficiency and a heavy burden on workers. Our cable automatic alignment and winding robot system addresses these challenges. 【Usage Scenarios】 - Winding of cables and wires in automotive manufacturing plants - Storage of in-vehicle cables where space-saving is required - Quality control and efficient operation of cables 【Benefits of Implementation】 - Achievement of space-saving - Improvement of work efficiency - Maintenance of cable quality - Cost reduction
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【Features】 - Adoption of Mitsubishi Electric's RV2FR robot - HCI's proprietary HCI-RT robot traverse control system - Precise winding with force sensors - Space-saving design - High-speed winding up to 90 rpm 【Our Strengths】 - Extensive track record as a manufacturer of cable and wire production and inspection equipment - High technical capabilities as a robot system integrator - Collaboration with major manufacturers such as Mitsubishi Electric - Customization to meet customer needs - Rich experience in robot and AI system development
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In 2002, we were established as a manufacturer of cable, wire, tube, and seat manufacturing and inspection equipment. Our products, including a twisting machine equipped with an HCI-type tension feedback control system (patented) and a magnetic bearing twisting machine (patented), as well as a winding device with auto traverse, have received positive feedback. In 2008, we started a robot system integrator business to manufacture robot systems, delivering our first unit in 2009. In 2017, we began developing systems for image recognition → inspection process AI, reinforcement learning → production technology AI, and natural language processing → communication AI, delivering our first inspection process AI system in 2018. In 2018, we opened the HCI ROBOT CENTER within the Izumi-Otsu Chamber of Commerce in front of Izumi-Otsu Station, aimed at promoting robot systems and providing special education on robot safety. In 2020, we established the HCI ROBOT・AI LAB, the largest development base in Japan owned by a robot SIer, in the commercial facility Arza Town directly connected to Izumi-Otsu Station. We own 30 robots from companies such as Kawasaki Heavy Industries, Yaskawa Electric, Mitsubishi Electric, Denso Wave, Yamaha, ABB, and FANUC, accelerating the verification of elemental technologies and the development of robot and AI systems.