日之出水道機器 メカニカルスティッチ部 Official site

Permanent measures for metal screw repair, aluminum molding, casting prototyping, aluminum prototyping, 3D.

We will repair the cracks that occurred in the casting without welding. Since no heat is applied, there will be no distortion at all.

The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat at all, there is no "thermal distortion." It prevents residual stress in other areas and also prevents secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rate of other equipment or the environment For more details, please contact us.

Sunrise Waterway Machinery Co., Ltd. Website

basic information

The MS method for repairing metal cracks demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technology that physically repairs cracks using our special bolts and reinforcement plates. Since it can be implemented on-site, it allows for reduced lead times and cost savings. We have experience in a wide range of fields, including cast iron cracks, marine equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Product Lineup】 ○ S Bolt → Ensures airtightness and crack removal → Thoughtfully designed screw structure achieves tensile strength of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that would cause the crack to expand, strongly reinforcing the base material ○ MS Bolt Hole Repair Insert → Female threaded part for reinforcing damaged bolt holes ・ HS Type Insert: For cases where there are no cracks around the bolt hole ・ HF Type Insert: For cases where there are cracks around the bolt hole

Price information

Please contact us.

Delivery Time

Applications/Examples of results

<Cement Plant Equipment Achievements> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Power Generation Equipment Achievements> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Marine Related Achievements> - Crankcase - Intake and exhaust pipes - Air cooler bolt holes <Steelmaking and Iron and Steel Related Achievements> - Forging press frame - Cutting machine - Cooling tower blades <General Industrial Machinery Achievements> - Motor pedestal - Casting equipment - Press machine frame - Crown - Slide - Upright - Press bed - Injection molding machine link housing For any other inquiries, please contact us.

Related Videos

catalog(12)

Download All Catalogs

Press Machine Repair Record Collection

TECHNICAL

Cement Equipment Repair Performance Report

TECHNICAL

Ship Equipment Repair Performance Report

TECHNICAL

Power Generation Equipment Repair Record Collection

TECHNICAL

Record of Repair Achievements for Steelmaking and Steel Equipment

TECHNICAL

General Equipment Repair Performance Report

TECHNICAL

Pulp and Paper Equipment Repair Performance Report

TECHNICAL

Proposal for Shortening Prototype Lead Time Using 3D Printing

PRODUCT

Mechanical stitch metal repair method without heat application 'MS Method'

TECHNICAL

Bolt hole repair insert "MS Insert"

PRODUCT

MS Insert Operating Manual and Construction Procedure Manual

PRODUCT

Overview of Hinode Waterway Machinery Company

COMPANY

Recommended products

Distributors