Cement mill crack repair, crusher repair, casting prototyping, 3D modeling.
It's not welding! We repair cracks that have occurred in the metal without applying heat. A crack repair that does not cause thermal distortion.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat at all, there is no "thermal distortion." It prevents residual stress from occurring in other areas and also prevents secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us.
basic information
【Basic Information】 Metal crack repair using the MS method demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. This technology physically repairs cracks using our special bolts and reinforcement plates. Since it can be performed on-site, it allows for reduced lead times and cost savings. We have experience in a wide range of fields, including cast iron cracks, marine equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves tensile strength of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that causes cracks to spread and strongly reinforces the base material ○ MS Bolt Hole Repair Insert → Female thread part for reinforcing damaged bolt holes ・HS Type Insert: For cases where there are no cracks around the bolt hole ・HF Type Insert: For cases where there are cracks around the bolt hole
Price information
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Delivery Time
Applications/Examples of results
<Achievements in Cement Plant Equipment> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Coal mill - Cement mill body - Girth gear <Achievements in Power Generation Equipment> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Achievements in Marine Equipment> - Crankcase - Cylinder liner - Intake and exhaust pipes - Air cooler bolt holes - Intercooler - Bracket <Achievements in Steelmaking and Iron and Steel Industry> - Forging press frame - Raw material mill - Cutting machine - Cooling tower blades <Achievements in General Industrial Machinery> - Motor base - Casting equipment - Press machine frame - Crown - Slide - Upright - Press bed - Injection molding machine link housing - Connecting rod - Cone crusher - Platen screw holes - Mold mounting bolt holes If you have any questions, please feel free to contact us.
