Casting Cast iron crack repair MS method Hinode Waterworks Casing crack
We will repair cracks that have occurred in castings, cast steel, and metal machinery equipment without applying heat. Since no heat is applied, there is no distortion at all.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In conventional welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." **Features of the MS Method** - No hardening or residual stress from heat - Elimination of secondary damage - Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record - Completion of construction in a short period → Significantly does not reduce the operational rate of equipment - Advantages in safety and environmental aspects → No use of fire, thus no impact on the operational rate of other equipment or the environment For more details, please contact us.
basic information
The metal crack repair using the MS method demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technology that physically repairs cracks using our special bolts and reinforcement plates. Since it can be carried out on-site, it allows for reduced lead times and cost savings. We have experience in a wide range of fields, including cast iron cracks, ship equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Product Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves tensile strength of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that tries to expand the crack and strongly reinforces the base material ○ MS Bolt Hole Repair Insert → Female thread part for reinforcing damaged bolt holes ・HS Type Insert: For cases where there are no cracks around the bolt hole ・HF Type Insert: For cases where there are cracks around the bolt hole
Price information
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Delivery Time
Applications/Examples of results
<Cement Plant Equipment Achievements> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Power Generation Equipment Achievements> - Steam turbine casing - Gas turbine casing - Pump casing - Boiler - Internal combustion engine crankcase <Marine Related Achievements> - Crankcase - Freshwater cooler - Housing - Intake and exhaust pipes - Air cooler bolt holes <Steelmaking and Iron & Steel Related Achievements> - Forging press frame - Cutting machine - CRG - Cooling tower blades <General Industrial Machinery Achievements> - Motor base - Casting equipment - Press machine frame - Press machine crown - Bolster - Slide - Upright - Vibrating screen - Feeder - Connecting rod - Press bed - Injection molding machine link housing <Others> - Casting prototypes - Aluminum prototypes - Casting foundry - Foundry - Industrial machinery parts manufacturing - Injection molding machine mold fixing bolt holes - Platen - Piano sounding board - Casing bolt holes - Exhaust pipe bolts For any other inquiries, please contact us.
