September 2011 Issue MS Newsletter Injection Molding Machine Link Housing
September 2011 Issue MS Newsletter Injection Molding Machine Link Housing
【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since no heat is applied at all, there is no "thermal distortion." Residual stress in other areas does not occur, preventing secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs with jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → No significant decrease in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment Please contact us for more details.
basic information
【Basic Information】 Metal crack repair using the MS method demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technology that physically repairs cracks using our special bolts and reinforcement plates. Since construction can be performed on-site, it allows for reduced lead times and cost savings. We have experience in a wide range of fields, including cast iron cracks, marine equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Lineup】 ○ S-Bolt → Ensures airtightness and crack removal → Thoughtfully designed screw structure achieves tensile strength of the base material ○ T-Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that would cause cracks to spread, providing strong reinforcement to the base material ○ MS Bolt Hole Repair Insert → Female thread part for reinforcing damaged bolt holes ・HS type insert: For cases where there are no cracks around the bolt hole ・HF type insert: For cases where there are cracks around the bolt hole
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Applications/Examples of results
【Examples of Achievements】 <Achievements in Cement Plant Equipment> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Achievements in Power Generation Equipment> - Steam turbine casing - Gas turbine casing - Pump casing - Boiler - Internal combustion engine crankcase <Achievements in Marine-related Equipment> - Crankcase - Freshwater cooler - Housing - Manifold - Intake and exhaust pipes - Air cooler bolt holes <Achievements in Steelmaking and Iron-related Equipment> - Forging press frame - Cutting machine - CRG - Cooling tower blades <Achievements in General Industrial Machinery> - Motor pedestal - Casting equipment - Press machine frame - Press machine crown - Bolster - Slide - Upright - Vibrating screen - Feeder - Connecting rod - Press bed - Casting machine - Forging machine - Die-cast frame - Injection molding machine link housing <Others> - Casting prototypes - Aluminum prototypes - Cast iron casting - Casting - Manufacturing of industrial machine parts - Injection molding machine mold fixing bolt holes - Platen - Piano soundboard - Casing bolt holes - Exhaust pipe bolts
