June 2012 Issue MS Newsletter Gear Shaft Hole
June 2012 Issue MS Newsletter Gear Shaft Hole
【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods change the base material around the crack due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" or "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operating rate of other equipment or the environment For more details, please contact us.
basic information
【Basic Information】 Metal crack repair using the MS method demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technology that physically repairs cracks using our special bolts and reinforcement plates. Since construction can be performed on-site, it allows for shortened delivery times and reduced costs. We have experience in a wide range of fields including cast iron cracks, marine equipment, power generation facilities, and cement facilities. Please feel free to contact us if you have any questions. 【Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves tensile strength of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and provides patch repair → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that causes cracks to spread and strongly reinforces the base material ○ MS Bolt Hole Repair Insert → Female thread part for reinforcing damaged bolt holes ・HS Type Insert: For cases where there are no cracks around the bolt hole ・HF Type Insert: For cases where there are cracks around the bolt hole
Price range
Delivery Time
Applications/Examples of results
【Examples of Achievements】 ＜Cement Plant Equipment Achievements＞ - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear ＜Power Generation Equipment Achievements＞ - Steam turbine casing - Gas turbine casing - Pump casing - Boiler - Internal combustion engine crankcase ＜Marine Related Achievements＞ - Crankcase - Freshwater cooler - Housing - Manifold - Intake and exhaust pipes - Air cooler bolt holes ＜Steelmaking and Iron-related Achievements＞ - Forging press frame - Cutting machine - CRG - Cooling tower blades ＜General Industrial Machinery Achievements＞ - Motor pedestal - Casting equipment - Press machine frame - Press machine crown - Bolster - Slide - Upright - Vibrating screen - Feeder - Connecting rod - Press bed - Casting machine - Forging machine - Die-cast frame - Injection molding machine link housing ＜Others＞ - Casting prototypes - Aluminum prototypes - Casting foundry - Foundry - Industrial machinery parts manufacturing - Injection molding machine mold fixing bolt holes - Platen - Piano soundboard - Casing bolt holes - Exhaust pipe bolts
