Press machine frame crack repair MS repair method electric motor crack repair maintenance
It is possible to repair cracks that occur in metal without applying heat. Since no heat is applied, thermal distortion does not occur at all.
【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.
basic information
【Basic Information】 Metal crack repair using the MS method demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technology that physically repairs cracks using our special bolts and reinforcement plates. Since construction can be performed on-site, it allows for reduced lead times and cost savings. We have experience in a wide range of fields, including cast iron cracks, marine equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Lineup】 ○ S-Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves tensile strength of the base material ○ T-Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that would cause cracks to spread and strongly reinforces the base material ○ MS Bolt Hole Repair Insert → Female screw part for reinforcing damaged bolt holes ・HS type insert: When there are no cracks around the bolt hole ・HF type insert: When there are cracks around the bolt hole
Price information
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Applications/Examples of results
<Cement Plant Equipment Achievements> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Coal mill - Cement mill body - Girth gear <Power Generation Equipment Achievements> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Maritime Related Achievements> - Crankcase - Cylinder liner - Intake and exhaust pipes - Intercooler - Bracket <Steelmaking and Iron and Steel Related Achievements> - Forging press frame - Cutting machine - Cooling tower blades <General Industrial Machinery Achievements> - Intercooler mounting bolts - Applicator threaded holes - Power vice - Machining table bolt holes - Cylinder head exhaust pipe mounting bolt holes - Motor base - Casting equipment - Press machine frame - Crown - Slide - Upright - Press bed - Injection molding machine link housing - Connecting rod - Cone crusher - Platen threaded holes - Mold mounting bolt holes - Platen die plate If you have any other questions, please contact us.
