August 2013 Issue MS Newsletter Forged Frame
August 2013 Issue MS Newsletter Forged Frame
【Product PR】 The "MS Method (Mechanical Stitch)" is a revolutionary repair technique (Mechanical Stitching Method) that uses mechanical methods to address cracks in metal. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. Cracks in metal are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features of the MS Method】 ■ No hardening or residual stress from heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs with jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → No significant decrease in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.
basic information
The MS method for repairing metal cracks demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technology that physically repairs cracks using our special bolts and reinforcement plates. Since it can be implemented on-site, it allows for reduced lead times and cost savings. We have experience in a wide range of fields, including cast iron cracks, ship equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Product Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves pull-out force of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that would cause the crack to spread and strongly reinforces the base material ○ MS Bolt Hole Repair Insert → Female thread part for reinforcing damaged bolt holes ・HS Type Insert: For cases where there are no cracks around the bolt hole ・HF Type Insert: For cases where there are cracks around the bolt hole
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Applications/Examples of results
<Achievements in Cement Plant Equipment> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Achievements in Power Generation Equipment> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Achievements in Marine Equipment> - Crankcase - Intake and exhaust pipes - Air cooler bolt holes <Achievements in Steel and Iron Industry> - Forging press frame - Cutting machine - Cooling tower blades <Achievements in General Industrial Machinery> - Motor base - Casting equipment - Press machine frame - Press crown - Slide - Upright - Press bed - Injection molding machine link housing <Others> - Casting prototypes - Aluminum prototypes - Casting - Industrial machinery parts manufacturing - Injection molding machine mold fixing bolt holes - Platen - Casing bolt holes - Exhaust pipe bolts If you have any other questions, please feel free to contact us.
