日之出水道機器 メカニカルスティッチ部 Official site

Metal crack repair, mold lifting hole bolts, permanent measures for bolt hole repair, casting repair.

We repair cracks that have occurred in the metal without applying any heat. Since no heat is applied, there is no distortion at all.

The MS method (Mechanical Stitching) for repairing screw threads demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. This technology uses our company's special bolts for repairs. Since it can be performed on-site, it allows for reduced lead times and lower costs. Permanent solutions can be achieved compared to conventional products. 【Features】 ■ No hardening due to heat and no residual stress ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of work in a short period → Does not significantly reduce the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rate of other equipment or the environment For more details, please contact us.

Sunrise Waterway Machinery Co., Ltd. Website

basic information

The MS method for repairing metal cracks demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technology that physically repairs cracks using our special bolts and reinforcement plates. Since it can be implemented on-site, it allows for reduced delivery times and lower costs. We have experience in a wide range of fields, including cast iron cracks, ship equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves pull force on the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that would cause the crack to expand, strongly reinforcing the base material ○ MS Bolt Hole Repair Insert → Female screw part for reinforcing damaged bolt holes ・HS Type Insert: When there are no cracks around the bolt hole ・HF Type Insert: When there are cracks around the bolt hole

Price information

Prices may vary depending on the crack condition, so please feel free to contact us.

Delivery Time

Applications/Examples of results

<Cement Plant Equipment Achievements> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Power Generation Equipment Achievements> - Steam turbine casing - Gas turbine casing - Pump casing - Boiler - Internal combustion engine crankcase <Marine Related Achievements> - Crankcase - Freshwater cooler - Housing - Manifold - Intake and exhaust pipes - Air cooler bolt holes <Steelmaking and Iron-related Achievements> - Forging press frame - Cutting machine - CRG - Cooling tower blades <General Industrial Machinery Achievements> - Motor pedestal - Casting equipment - Press machine frame - Press machine crown - Bolster - Slide - Upright - Vibrating screen - Feeder - Connecting rod - Press bed - Casting machine - Forging machine - Die-casting frame - Injection molding machine link housing <Others> - Casting prototypes - Aluminum prototypes - Casting foundry - Foundry - Industrial machinery parts manufacturing - Injection molding machine mold fixing bolt holes - Platen - Piano soundboard - Casing bolt holes For any other inquiries, please contact us.

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