日之出水道機器 メカニカルスティッチ部 Official site

Casing crack repair, aluminum alloy crack, aluminum casting crack, casting repair.

We will repair metal cracks without applying heat! Metal crack repair! We will mechanically repair the cracks.

【Product PR】 The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since it does not apply any heat, there is no "thermal distortion." It prevents residual stress in other areas and avoids secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of work in a short period → No significant decrease in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

Sunrise Waterway Machinery Co., Ltd. Homepage

basic information

The MS method for repairing metal cracks demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technology that physically repairs cracks using our special bolts and reinforcement plates. Since it can be implemented on-site, it allows for reduced lead times and cost savings. We have experience in a wide range of fields, including cast iron cracks, marine equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Product Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves pulling force on the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that causes cracks to expand, strongly reinforcing the base material ○ MS Bolt Hole Repair Insert → Female threaded part for reinforcing damaged bolt holes ・ HS Type Insert: For cases where there are no cracks around the bolt hole ・ HF Type Insert: For cases where there are cracks around the bolt hole

Price information

Please contact us.

Delivery Time

Applications/Examples of results

<Achievements in Cement Plant Equipment> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Coal mill - Cement mill body - Girth gear <Achievements in Power Generation Equipment> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Achievements in Marine Related Equipment> - Crankcase - Cylinder liner - Intake and exhaust pipes - Air cooler bolt holes - Intercooler - Bracket <Achievements in Steelmaking and Iron and Steel Related Equipment> - Forging press frame - Raw material mill - Cutting machine - Cooling tower blades <Achievements in General Industrial Machinery> - Motor pedestal - Casting equipment - Press machine frame - Crown - Slide - Upright - Press bed - Injection molding machine link housing - Connecting rod - Cone crusher - Platen screw holes - Mold mounting bolt holes If you have any other questions, please feel free to contact us.

Related Videos

catalog(12)

Download All Catalogs

Press Machine Repair Record Collection

TECHNICAL

Cement Equipment Repair Performance Report

TECHNICAL

Ship Equipment Repair Performance Report

TECHNICAL

Power Generation Equipment Repair Record Collection

TECHNICAL

Record of Repair Achievements for Steelmaking and Steel Equipment

TECHNICAL

General Equipment Repair Performance Report

TECHNICAL

Pulp and Paper Equipment Repair Performance Report

TECHNICAL

Proposal for Shortening Prototype Lead Time Using 3D Printing

PRODUCT

Mechanical stitch metal repair method without heat application 'MS Method'

TECHNICAL

Bolt hole repair insert "MS Insert"

PRODUCT

MS Insert Operating Manual and Construction Procedure Manual

PRODUCT

Overview of Hinode Waterway Machinery Company

COMPANY

Recommended products

Distributors