日之出水道機器 メカニカルスティッチ部 Official site

Casting prototype

Are you having trouble with the delivery time for your cast metal prototypes? "Casting Prototype Service!" for cast iron, aluminum castings, and stainless steel castings (lost wax casting)!

● The production time for casting prototypes can be shortened! Since model production is unnecessary, the time required for prototype production, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or variations in dimensions, can be molded at the same time in a single molding process. This allows for the verification of multiple types in a short period.

Homepage of Sunrise Waterway Machinery Co., Ltd.

basic information

By utilizing 3D printers, traditional wooden molds and metal molds are no longer necessary, allowing for benefits such as "reduction of initial costs," "prototype production in as little as 6 days," and "simultaneous prototyping of similar products." (Supported data: IGES/STEP/PARASOLID) In research and development evaluations, simultaneous prototyping of similar products can also contribute to "shortened timelines" and "cost reduction." By presenting prototypes and evaluation data to customers in advance, the risks during the product launch of mass-produced items can be reduced.

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Applications/Examples of results

Case of working machine parts (Quantity: 1 piece, Φ150×300, approximately 10kg, hollow shape, FCD600, appearance and dimensional inspection) Cost: Compared to traditional wooden mold production, model making and molding costs reduced by about 60-70%! Delivery time: Traditional wooden mold production took 25 days, but the prototype production period was shortened to 6 days! *The above is an example when 3D data of the material is provided. Costs and delivery times vary depending on product shape, quantity, and other manufacturing conditions.

Proposal for Shortening Prototype Lead Time Using 3D Printing

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