日之出水道機器 メカニカルスティッチ部 Official site

Welding-free method for metal crack repair

We will repair the cracks that have occurred in the metal without applying heat. There will be no thermal distortion.

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that addresses metal cracks using mechanical methods. Unlike welding repairs that involve thermal curing, this method does not apply any heat, thus preventing "thermal distortion." It does not generate residual stress in other areas, thereby preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs and other tools → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → Does not significantly reduce the operational rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operational rate of other equipment or the environment For more details, please contact us or download the catalog.

basic information

【Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves the pulling force of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores repair areas → Suppresses the force that tries to spread cracks and strongly reinforces the base material ○ MS Bolt Hole Repair Insert → Female screw part for reinforcing damaged bolt holes ・ HS Type Insert: When there are no cracks around the bolt hole ・ HF Type Insert: When there are cracks around the bolt hole ● For more details, please contact us or download the catalog.

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Applications/Examples of results

<Cement Plant Equipment Achievements> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Power Generation Equipment Achievements> - Steam turbine casing - Gas turbine casing - Pump casing - Boiler - Internal combustion engine crankcase <Marine Related Achievements> - Crankcase - Freshwater cooler - Housing - Manifold - Intake and exhaust pipes - Air cooler bolt hole <Steel and Iron Related Achievements> - Forging press frame - Cutting machine - CRG - Cooling tower blades <General Industrial Machinery Achievements> - Motor pedestal - Casting equipment - Press machine frame - Press machine crown - Bolster - Slide - Upright - Vibrating screen - Feeder - Connecting rod - Press bed - Casting machine - Forging machine - Die-cast frame - Injection molding machine link housing <Others> - Casting prototypes - Aluminum prototypes - Casting foundry - Foundry - Industrial machinery parts manufacturing - Injection molding machine mold fixing bolt hole - Platen - Piano soundboard - Casing bolt hole

Detailed information

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