Short-term prototype service for castings
Are you having trouble with the delivery date for your cast metal prototypes? "Casting Prototype Service!" for cast iron, aluminum castings, and stainless steel castings (lost wax casting)!
● The production time for casting prototypes can be shortened! Since model production is not required, the time needed to produce prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly creating sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be modeled at the same time in one molding process. This allows for the verification of multiple types in a short period.
basic information
By utilizing 3D printers, traditional wooden molds and metal molds are no longer necessary, allowing for benefits such as "reduction of initial costs," "prototype production in as little as 6 days," and "simultaneous prototyping of similar products." (Supported data: IGES/STEP/PARASOLID) In research and development evaluations, the ability to simultaneously prototype similar products contributes to "shortened timelines" and "cost reduction." By presenting prototypes and evaluation data to customers in advance, the risks during the product launch of mass-produced items can be reduced.
Price range
Delivery Time
Applications/Examples of results
Case of work machine parts (Quantity: 1 piece, Φ150×300, approximately 10kg, hollow shape, FCD600, appearance and dimensional inspection) Cost: Compared to traditional wooden mold production, model production and molding costs reduced by about 60-70%! Delivery time: Traditional wooden mold production took 25 days, but the prototype production period was shortened to 6 days! *The above is an example when 3D data of the material is provided. Costs and delivery times vary depending on product shape, quantity, and other manufacturing conditions.
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News about this product（2082）
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We will be exhibiting at the 21st Optical Communication Technology Exhibition 2021 (FOE2021) at Makuhari Messe from October 27 (Wed) to 29 (Fri).
We will be exhibiting our new DCOTN series for the first time at this event. This device is a 400/200/100G DWDM transmission platform for DCI data center interconnection applications. By aggregating 100G/10G client signals into 400G/200G lines, it enables long-distance transmission, providing data center providers and dark operators with up to 1.6T of interconnection. Additionally, we will showcase mainly our in-house developed products, including WDM and OTN products. We will have a wide range of media converters on display, from ultra-compact palm-sized models to industrial models that support wide operating temperature ranges. Furthermore, we will also exhibit small and unique traffic generators for "100M/1G/10G" and optical modules such as SFP/QSFP/CFP ranging from "100M to 100G." Our booth will allow visitors to handle and view the products offered by Data Controls Corporation.
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【Casting Prototype Metal Cracking】We repair cracks in metal products without applying heat.
The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed without causing any thermal impact on the base material. Repairs can be made even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.
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"Welding repair crack repair" We will repair metal cracks without applying heat.
The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.
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【Metal Crack Repair】We repair cracks in metal products without applying heat.
The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without any thermal impact on the base material. Repairs can be conducted in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is required, please contact us.
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"Prototype casting, mass production, crack repair" We repair cracks in metal products without applying heat.
The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact to the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If you require a detailed technical explanation, please contact us.
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Aluminum casting repair: Metal crack repair without applying heat.
The "Mechanical Stitching Method" by Nichinichisui Road Machinery Co., Ltd. is a new technique that allows for the repair of metal cracks without the application of heat. By using special bolts and reinforcement plates, cracks are physically removed, and repairs are made without causing any thermal impact on the base material. Repairs can be carried out in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. ◎ For more details, please contact us. ◎ If a detailed technical explanation is needed, please contact us.
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The mechanical stitch metal crack repair technology is a method (mechanical stitch method) that physically repairs metal cracks using special bolts and reinforcement plates, and since it does not apply heat to the repair area, it does not cause thermal distortion in the crack repair (mechanical stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be conducted on-site, it allows for reduced construction time and cost savings.