日之出水道機器 メカニカルスティッチ部 Official site

Press equipment crack repair crown slide connecting rod repair

Non-welding metal crack repair! We will repair cracks without any thermal impact. This is a collection of repair achievements related to press equipment. Many other achievements are also available.

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using mechanical methods. Since no heat is applied at all, there is no "thermal distortion." Residual stress does not occur in other areas, preventing secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance. In typical welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs using jigs, etc. → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → No significant decrease in equipment operating rates ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.

Sunrise Waterway Machinery Co., Ltd. Website

basic information

The MS method for repairing metal cracks demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technology that physically repairs cracks using our special bolts and reinforcement plates. Since it can be implemented on-site, it allows for reduced delivery times and cost savings. We have experience in a wide range of fields, including cast iron cracks, marine equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Product Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves tensile strength of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that would cause cracks to spread and strongly reinforces the base material ○ MS Bolt Hole Repair Insert → Female thread part for reinforcing damaged bolt holes ・ HS Type Insert: When there are no cracks around the bolt hole ・ HF Type Insert: When there are cracks around the bolt hole

Price information

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Delivery Time

Applications/Examples of results

<Cement Plant Equipment Achievements> - Gearbox Casing - Support Roller - Kiln Tire - Cement Mill Cover - Coal Mill - Cement Mill Body - Girth Gear <Power Generation Equipment Achievements> - Steam Turbine Casing - Gas Turbine Casing - Pump Casing - Internal Combustion Engine Crankcase <Marine Related Achievements> - Crankcase - Cylinder Liner - Intake and Exhaust Pipes - Air Cooler Bolt Holes - Intercooler - Bracket <Steel and Iron Related Achievements> - Forging Press Frame - Raw Material Mill - Cutting Machine - Cooling Tower Blade <General Industrial Machinery Achievements> - Motor Base - Casting Equipment - Press Machine Frame - Crown - Slide - Upright - Press Bed - Injection Molding Machine Link Housing - Connecting Rod - Cone Crusher - Platen Screw Holes - Mold Mounting Bolt Holes - Platen Die Plate If you have any questions, please feel free to contact us.

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Mechanical stitch metal repair method without heat application 'MS Method'

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