日之出水道機器 メカニカルスティッチ部 Official site

Aluminum repair

Repair metal cracks without applying heat! There’s no need to worry about using fire on-site or damaging the base material due to heat! Please feel free to consult us.

The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitch Method) that addresses metal cracks using mechanical methods. Unlike welding repairs that involve heat curing, this method does not apply any heat, thus preventing "thermal distortion." It does not generate residual stress in other areas, preventing secondary damage such as new cracks. 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → It is an integrated system repair using jigs and other tools → Accumulation of know-how, experience, and track record ■ Completion of construction in a short period → It does not significantly reduce the operational rate of equipment ■ Advantages in safety and environmental aspects → Since no fire is used, there is no impact on the operational rate of other equipment or the environment For more details, please contact us or download the catalog.

basic information

【Lineup】 ○S Bolt →Ensures airtightness and removes cracks →Thoughtfully designed screw structure achieves the pull-out strength of the base material ○T Bolt →Prevents MS reinforcement plate from pulling out and patch repairs →Unique tapered section enhances airtightness and prevents loosening ○MS Reinforcement Plate →Reinforcement and recovery of repair areas →Suppresses the force that tries to spread cracks and strongly reinforces the base material ○MS Bolt Hole Repair Insert →Female screw part for reinforcing damaged bolt holes ・HS Type Insert: When there are no cracks around the bolt hole ・HF Type Insert: When there are cracks around the bolt hole ●For more details, please contact us or download the catalog.

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Applications/Examples of results

【Examples of Achievements】 <Achievements in Cement Plant Equipment> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Achievements in Power Generation Equipment> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Achievements in Shipbuilding> - Crankcase - Intake and exhaust pipes - Air cooler bolt holes <Achievements in Steelmaking and Ironmaking> - Forging press frame - Cutting machine - Cooling tower blades <Achievements in General Industrial Machinery> - Motor base - Casting equipment - Press machine frame - Press crown - Slide - Upright - Press bed - Injection molding machine link housing <Others> - Casting prototypes - Aluminum prototypes - Casting - Manufacturing of industrial machine parts If you have any other questions, please feel free to contact us.

Detailed information

Related Videos

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MS Method Case Study Collection Set

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Power Generation Equipment Repair Record Collection

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Record of Repair Achievements for Steelmaking and Steel Equipment

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Ship Equipment Repair Performance Report

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General Equipment Repair Performance Report

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Cement Equipment Repair Performance Report

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Proposal for Shortening Prototype Lead Time Using 3D Printing

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Bolt hole repair insert "MS Insert"

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MS Insert Operating Manual and Construction Procedure Manual

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Mechanical stitch metal repair method without heat application 'MS Method'

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